三芯矿用电缆线芯温度预测及故障预警方法
Prediction of core temperature and early warning of fault of three-core mining cable
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摘要: 矿用电缆受潮湿环境影响,易发生绝缘劣化;堆积在护套上的煤粉会影响电缆的散热,而线芯导体温度的异常升高最终可能会导致电缆放炮,甚至形成电气火灾,酿成严重的煤矿安全事故。针对电缆带电运行过程中无法直接测量其线芯导体温度,无法利用电缆线芯异常温升这一极早期特征来实现电缆故障预警的技术难题,采用理论分析与模拟实验相结合的方法,从电缆径向截面上的热传导规律入手,建立了基于等效三等分暂态热路模型的三芯矿用电力电缆线芯温度计算方法,可由电缆外护套表面温度实时计算出电缆线芯温度。针对电缆绝缘层、内护套以及外护套的热扩散率低导致材料内部温度梯度大,会严重影响算法模型计算精度的问题,通过分析电缆材料内部温度梯度的分布特征,使用对电缆绝缘层、内护套以及外护套进行等热容分层计算的优化方法,提出了三等分等热容分层暂态热路模型算法。以型号为MYJV22-6/6kV-3×50的矿用交联聚乙烯电力电缆为实验对象,通过电缆温度电流实验,测得该被试电缆在不同载流量下外护套表面和线芯导体的温度数据。经实验数据分析,证明三等分等热容分层暂态热路模型的计算误差随分层数增加而减小,并确定了电缆绝缘层、内护套以及外护套的最佳分层数均为50。结果表明,采用等热容分层的方法优化后的三等分暂态热路模型具有较高的计算精度,当电缆绝缘层、内护套以及外护套的分层数均为50时,其最大相对误差小于1%,平均相对误差为0.73%,可为矿用电力电缆线芯温度预测和故障预警提供一定的理论依据。Abstract: Mining cables are affected by humid environment and are prone to insulation degradation. The coal dust accumulated on the sheath will affect the heat dissipation of the cable, and the abnormal increase in the temperature of the core conductor may eventually cause the cable burst, or even cause an electrical fire, which can lead to some serious coal mine hazards. Aiming at the technical problems that the temperature of the core conductor of the cable cannot be directly measured during the live operation of the cable, and the extremely early characteristic of abnormal temperature rise of the cable core cannot be used to realize the early warning of cable faults, using a combination of theoretical analysis and simulation experiment, starting from the heat conduction law of the radial section of the cable, this paper has developed a three-core mining power cable core temperature calculation method based on the equivalent tri-equal transient thermal circuit model, which can calculate the core temperature in real time from the surface temperature of the cable outer sheath. To overcome the problem that the low thermal diffusivity of cable insulation layer, inner sheath and outer sheath leads to large internal temperature gradient of the material, which will seriously affect the calculation accuracy of the model, by analyzing the distribution characteristics of the internal temperature gradient of cable material, an optimization method of layered calculation of equal heat capacity of the cable insulation layer, inner sheath and outer sheath is used to propose a tri-equal and equal heat capacity layered transient thermal circuit model algorithm. Taking the MYJV22-6/6kV-3×50 mining XLPE cable as the experimental object, through the cable temperature and current experiment, the temperature data of the outer sheath surface and the core conductor of the cable under different current carrying capacity are measured. Through the analysis of experimental data, it is proved that the calculation error of the tri-equal and equal heat capacity layered transient thermal circuit model algorithm decreases with the increase of the number of layers, and it is determined that the optimal number of layers for the cable insulation layer, inner sheath and outer sheath are all 50. The results show that the tri-equal transient thermal circuit model optimized by the equal heat capacity layered method has a high calculation accuracy. When the layering number of cable insulation layer, inner sheath and outer sheath is 50,the maximum relative error is less than 1%,and the average relative error is 0.73%,which can provide a certain theoretical basis for the core temperature prediction and fault warning of mining cable.