任泽,毛君,谢苗,等. 复杂条件下新型锚固钻机系统振动特性分析[J]. 煤炭学报,2023,48(10):3947−3958. doi: 10.13225/j.cnki.jccs.2023.0784
引用本文: 任泽,毛君,谢苗,等. 复杂条件下新型锚固钻机系统振动特性分析[J]. 煤炭学报,2023,48(10):3947−3958. doi: 10.13225/j.cnki.jccs.2023.0784
REN Ze,MAO Jun,XIE Miao,et al. Analysis of vibration characteristics of a new type of anchoring drilling rig system under complex conditions[J]. Journal of China Coal Society,2023,48(10):3947−3958. doi: 10.13225/j.cnki.jccs.2023.0784
Citation: REN Ze,MAO Jun,XIE Miao,et al. Analysis of vibration characteristics of a new type of anchoring drilling rig system under complex conditions[J]. Journal of China Coal Society,2023,48(10):3947−3958. doi: 10.13225/j.cnki.jccs.2023.0784

复杂条件下新型锚固钻机系统振动特性分析

Analysis of vibration characteristics of a new type of anchoring drilling rig system under complex conditions

  • 摘要: 针对煤矿井下掘锚比失衡问题,提出一种新型掘支锚平行作业机组,可对复杂地质条件下的巷道断面形状、煤岩属性及顶底板不平整性具有高适应性,通过搭载多姿态新型锚固钻机系统,实现掘锚同步并行快速作业模式;考虑掘锚作业空间位置关系、锚固断面形状尺寸及锚固作业耦合振动影响等因素,提出一种锚固钻机系统钻进抑振装置,采用“顶天立地”式稳定支撑形式,减少锚固钻机群组系统在同步作业时相邻系统耦合振动影响;考虑锚固钻机群组为多质量块、多自由度系统构成,提出一种基于复杂地形工况下机组变姿作业状态振动传递模型图,利用有限元分析软件Abaqus模拟钻进不同岩石属性工况,分析可得到不同煤层条件下钻杆的推进阻力变化规律;为求得锚固钻机系统关键部件在抑振装置作用下其刚度变化规律,基于材料力学中变形协调等方法求解横梁伸出不同长度及油缸支腿伸出/缩回状态的刚度变化范围;通过数值分析软件Matlab对上述锚固钻机系统动力学模型进行求解,得到在左右横梁伸出及支腿伸出与缩回等不同工况条件下钻机群组本体振动参数,分析可知钻机支腿对于减缓锚固机组横滚振动效果十分显著。通过进行锚固系统样机试验分析,验证锚固钻机系统支腿抑振效果满足要求,通过提高锚固系统稳定性可为锚固自动定位、钻孔成孔质量等方面的研究提供一定的理论基础。

     

    Abstract: A new type of parallel operation unit for excavation, support and anchor is proposed to address the imbalance of excavation and anchor ratio in coal mines. It has high adaptability to the shape of tunnel sections, coal rock properties, and unevenness of roof and floor under complex geological conditions. By equipped with a multi posture new anchoring drilling rig system, the synchronous parallel and fast operation mode of excavation and anchor is achieved; Considering factors such as the spatial position relationship of anchor excavation operation, the shape and size of anchor section, and the influence of coupling vibration of anchor operation, a drilling vibration suppression device for anchor drilling rig system is proposed, which adopts a “sky to earth” stable support form to reduce the coupling vibration influence of adjacent systems during synchronous operation of anchor drilling rig group system; Considering that the anchor drilling rig group is composed of multi mass and multi degree of freedom systems, a vibration Transitive model diagram of the unit’s attitude changing operation state under complex terrain conditions is proposed. The finite element analysis software Abaqus is used to simulate the drilling conditions with different rock properties, and the analysis can obtain the change law of the drill pipe’s propulsion resistance under different coal seam conditions; In order to find out the variation law of the stiffness value of the key components of the anchoring drill system under the action of the vibration suppression device, the variation range of the stiffness value of the beam stretching out of different lengths and the cylinder outrigger stretching out/retracting state is solved based on the deformation coordination method in Strength of materials; Through the List of numerical-analysis software Matlab, the dynamic model of the above anchoring rig system is solved, and the vibration parameters of the rig group under different working conditions such as the extension of the left and right crossbeams and the extension and retraction of the outriggers are obtained. The analysis shows that the drilling rig outriggers have a very significant effect on reducing the lateral rolling vibration of the anchoring unit. By conducting prototype testing and analysis of the anchoring system, it is verified that the vibration suppression effect of the support legs of the anchoring drilling rig system meets the requirements. By improving the stability of the anchoring system, a certain theoretical basis can be provided for research on automatic anchoring positioning, drilling and hole forming quality, and other aspects.

     

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