高倍率煤泥循环流化床锅炉返料器立管结渣分析

Investigation on slagging in standpipe of coal slime fired circulating fluidized bed boilers with high circulation rate

  • 摘要: 高倍率循环流化床锅炉在实现高效清洁燃烧、发挥炉内脱硫最大潜力的同时有效降低氮氧化物原始排放和换热面磨损,从而在提高锅炉运行可靠性和可用性等方面具有显著优势,正在燃煤热电行业得到推广应用。然而,在顶部加料高倍率全煤泥循环流化床锅炉运行时,出现返料器立管频繁结渣的现象影响锅炉正常运行。但这种结渣现象在相似运行工况条件下的中、低倍率煤泥循环流化床锅炉以及高倍率燃煤颗粒循环流化床锅炉中并未发生。为探讨高倍率煤泥循环流化床锅炉立管结渣的机理,对其立管结渣样进行了系统的化学成分、TG-DSC 和扫描电镜分析,并利用FactSage软件进行了热力学平衡计算。结果表明,高倍率煤泥循环流化床立管结渣是独特的。炉内不能完全烧尽的细煤粉在立管内继续燃烧,使立管内温度升高到900 ℃以上。此外,由于分离器效率高,有效地收集了用于炉内脱硫的石灰石进行再循环,使循环灰中的CaO质量分数增加到10%~30%(按重量计)。当CaO质量分数小于13.89%时,液渣的生成主要受碱金属影响; 当CaO质量分数大于13.89%时,CaO的助熔作用逐渐突显。在高温、高CaO质量分数的环境下,现有灰组分在返料器内极易形成低熔点共融物质量分数超过20%以上的液渣,液渣增强了颗粒黏着力,使细循环灰颗粒更易粘附在壁面上,从而为较大粒径颗粒堆积创造条件,高循环灰量则促进了结渣的形成速率。液态渣核是由黏性碱性组分凝结而成,细灰颗粒的高反应活性使周围的细灰颗粒更易粘合,逐渐形成大渣,最终迫使循环流化床系统停运。据此提出了改变煤泥加料位置、优化煤泥入炉尺寸、优化脱硫石灰石粒径、优化立管结构设计等应对措施,以避免和防止高倍率煤泥循环流化床锅炉返料腿立管结渣,保障锅炉正常稳定运行。

     

    Abstract: Circulating fluidized bed boilers (CFBs) with high circulation rate have been proven to bring significant advantages in achieving efficient and clean combustion, maximizing the in-situ desulfurization performance, re-ducing the emission of nitrogen oxides, lessening the wear of the heat exchange surfaces, and increasing the relia-bility and availability of the boiler.However, the recent operations with several such boilers had frequently expe-rienced slagging in the standpipe of solids return when the boilers were fed with wet coal slime from the boiler top, which seriously affected the boilers operation reliability and durability.By comparison, this slagging phenomenon did occur neither in the coal slime firing CFBs with medium and low circulation rates, nor in the CFBs with high circulation rates when granular coal particles were combusted.To understand this unique slagging mechanism in the CFBs of high circulation rate when wet coal slime was fed from the boiler top, the slag samples were collected and subjected to chemical composition, TG-DSC and scanning electron microscopy analysis.The thermodynamic equilibrium calculations were also performed using the FactSage software.The results identified that the slagging in the standpipe of the high circulation CFBs is related to the boilers unique operation characteristics.Firstly, when the wet coal slime is fed from the boiler top, the slime lumps simultaneously undergo processes of drying, water evaporation, thermal explosion, pulverization, and agglomeration while falling down by gravity against the hot upflowing flue gas.The fine powders produced from aforementioned processes, which could not completely be burned out in the furnace, keep burning in the standpipe, leading the temperature there to go over 900 ℃.Secondly, because of high separator efficiency the limestone particles used for in-situ desulfurization are effectively collected for recirculation, resulting the CaO content in the circulation ash increased to 10%-30% by weight.Thermodynamic calculations indicate that when the CaO content in the circulation ash is less than 13.89%, the liquid slag formation is mainly affected by alkali metals, while as the content of CaO is more than 13.89%, the effect of CaO on the ash fusion becomes more prominent.Both experimental and analytical data revealed that under above CaO contents and temperatures of > 910 ℃ with the ash compositions investigated slags with liquid content of more than 20% are favorably produced.The liquid slags enhance the adhesion force of the particles and make the fine circulating ash particles more easily adhere to the wall, thus creating conditions for the accumulation of larger particles.It is found that high circulating ash rate promotes the slag formation rate.Initiated from condensation of sticky alkaline-based components and enhanced by the high reactivity of the fine ash particles, the liquid slag nucleus conglutinated the surrounding fine ash particles and gradually developed to form large slag, eventually forcing the CFB system to shutdown.With this understanding, some practical countermeasures were proposed, namely, including changing the position of slurry feeding, optimizing the size of coal slime feeding into the furnace, optimizing the size of desulfurized limestone particles, and optimizing the design of riser structure, to prevent the slagging from occurring in the standpipe of the high circulation, coal slime top feeding CFBs so that the boilers safe and stable operations can be ensured.

     

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