基于金字塔分光镜的高性能可燃气体浓度探测器的研究

Research on high performance combustible gas concentration detector based on pyramidal spectroscopy

  • 摘要: 非分散红外型(NDIR)可燃气体浓度探测器能够对矿井中泄露的瓦斯气体进行有效的检测。防止在开采过程中出现瓦斯泄露,以保证煤矿的安全生产。为提高NDIR型可燃气体浓度探测器的检测精度、灵敏度和鲁棒性。基于金字塔分光镜矩阵对敏感元件内部光路结构进行了全新设计,采用多频点信号叠加技术对红外光源进行调制,设计了基于有线性调频Z变换(CZT)的4通道可燃气体浓度冗余算法,通过信号的特征频段做频谱细化分析,给出可燃气体浓度检测结果以及检测结果的可信度等级。实验表明,该探测器有效检测的浓度为10%~90%爆炸浓度下限(甲烷爆炸浓度下限为5%),检测结果可信度等级为0.014×10-6;探测器对可燃气体的极限测量浓度可达到0.5×10-6,检测结果可信度等级为0.01×10-6;在探测器光学窗口被遮挡2/3的不利条件下,探测器仍能正常检测,且检测结果可信度仍能达到0.01×10-6;在湿度为85%和粉尘质量浓度为100 mg/m3的极端环境下,探测器仍能进行有效检测,且检测结果可信度仍能在0.01×10-6级别。研制的可燃气体浓度探测器将检测灵敏度提高到10-6级别,并能够给出检测结果的可信度等级;设计的光路结构使探测器在高湿、高粉尘极端环境中仍能实现对可燃气体的高精度检测。有效地提高了探测器的检测精度、灵敏度和鲁棒性,使其能够适应煤矿矿井这种恶劣的使用环境。既可以实现对煤矿泄露的极早期检测,也能降低的探测器的维护成本。

     

    Abstract: Non-dispersive infrared (NDIR) combustible gas concentration detectors can effectively detect gas leaks in mines to prevent gas leakage during the mining process and ensure the safe production of coal mines. In order to improve the detection accuracy, sensitivity, and robustness of the NDIR type combustible gas concentration detector, based on the pyramid beam splitter matrix, the internal optical structure of the sensitive element is newly designed. The multi-frequency signal superposition technology is used to modulate the infrared light source. The 4-channel combustible gas concentration redundancy algorithm based on the linear frequency modulation Z-transform (CZT) is de signed. Also, the spectral refinement analysis is contacted through the characteristic frequency band of the signal to give the combustible gas concentration detection results and the confidence level of the detection results. The experiments show that the effective detection concentration of the detector is 10%-90% of the lower explosive concentration limit (5% of the lower explosive concentration limit of methane), and the confidence level of the detection results is 0.014 ×10-6. The limit measurement concentration of the detector for combustible gases can reach 0.5 ×10-6, and the confidence level of the detection results is 0.01 ×10-6. Under the unfavorable condition that the detector optical window is blocked by 2/3, the detector can still detect normally, and the confidence level of the detection results can still reach 0.01 × 10-6. Under the extreme environment of 85% humidity and 100 mg/m3 dust concentration, the detector can still detect effectively and the confidence level of the detection result can still be at 0.01×10-6 level. The developed combustible gas concentration detector increases the detection sensitivity to the 0.01× 10-6 level and can give the confidence level of the detection results. The designed optical circuit structure enables the detector to achieve a high-precision detection of combustible gases even in extreme environments with high humidity and dust. It effectively improves the detection accuracy, sensitivity, and robustness of the detector, making it adaptable to the harsh environment of coal mines. It can achieve very early detection of coal mine gas leaks, and can also reduce its maintenance cost.

     

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