蔡兴瑞,王跃凤,杜雨佳,等. Cl/S与Na相互作用对Shell气化炉合成气冷却器入口积灰机制的影响[J]. 煤炭学报,2024,49(5):2498−2506. DOI: 10.13225/j.cnki.jccs.2023.0008
引用本文: 蔡兴瑞,王跃凤,杜雨佳,等. Cl/S与Na相互作用对Shell气化炉合成气冷却器入口积灰机制的影响[J]. 煤炭学报,2024,49(5):2498−2506. DOI: 10.13225/j.cnki.jccs.2023.0008
CAI Xingrui,WANG Yuefeng,DU Yujia,et al. Effect of Cl/S and Na interaction on ash deposition mechanism at the inlet of Shell gasifier syngas cooler[J]. Journal of China Coal Society,2024,49(5):2498−2506. DOI: 10.13225/j.cnki.jccs.2023.0008
Citation: CAI Xingrui,WANG Yuefeng,DU Yujia,et al. Effect of Cl/S and Na interaction on ash deposition mechanism at the inlet of Shell gasifier syngas cooler[J]. Journal of China Coal Society,2024,49(5):2498−2506. DOI: 10.13225/j.cnki.jccs.2023.0008

Cl/S与Na相互作用对Shell气化炉合成气冷却器入口积灰机制的影响

Effect of Cl/S and Na interaction on ash deposition mechanism at the inlet of Shell gasifier syngas cooler

  • 摘要: Shell干粉煤加压气化是煤炭洁净高效利用的重要技术之一,由碱金属化合物引起的合成气冷却器入口积灰结垢是导致气化炉非正常停工检修的主要原因。以添加不同含量的Na、Cl和S的Shell气化炉飞灰为原料,利用自主设计的高温竖直炉中沉积探针模拟Shell气化炉合成气冷却器入口管路,通过对积灰进行内、外分层研究,探讨内外层积灰质量的变化,并结合ICP-MS、IC、SEM-EDS和XRD等表征手段对内外层积灰的理化性质进行比较分析,获得Na、Cl、S和Fe等不同元素之间的相互作用对积灰行为的影响。结果表明,内层积灰质量随时间延长而增大,含S化合物的添加会降低内外层积灰质量,且外层积灰质量会随着时间延长而减小。Na更多以铝硅酸盐形式在外层积灰中存在,促进积灰增长;Cl通常以碱金属氯化物的形式集中在初始黏性层;S的存在会减缓管路积灰;当Cl和S共同存在时,Fe易与灰中的Si、Al和Na形成多种低温共熔物促进内、外层积灰熔融。Shell气化炉合成气冷却器入口积灰形成机制为:飞灰颗粒组分在Na、Cl、Si和Al的共同作用下,于内层形成碱金属氯化物和铝硅酸盐共晶;同时Cl、S的存在促使Fe和Na迁移到这些共晶中,形成Fe-O-Si、Fe-O-S和Fe-Na-O-Al-S共熔体。进而,铝硅酸盐与多种低温共熔体相互熔融使灰颗粒尺寸增加,促进积灰的进一步生长。

     

    Abstract: The Shell dry pulverized coal pressurized gasification is one of the important technologies for the clean and efficient utilization of coal. Ash deposition at the inlet of the syngas cooler caused by alkali metal compounds is the main reason for the unscheduled shutdown of the gasifier. The effect of Cl/S and Na interaction on ash deposition is studied by adding different contents of Na, Cl and S to the raw fly ash. The ash deposition experiment is conducted by using the deposition probe in the self-built high temperature vertical furnace. The ash deposition behavior is studied by separating it into inner layer and the outer layer. The mass changes of the inner and outer ash deposits are discussed. The physicochemical properties of the inner and outer ash deposits are compared and analyzed by means of ICP-MS, IC, SEM-EDS and XRD. The influence of the interaction among elements such as Cl, S and Fe on the ash deposition behavior is obtained. The results show that the mass of inner ash deposits increases with time. The addition of compounds containing S reduces the mass of both the inner and outer ash deposits. And the mass of outer ash deposits decreases with time. The Na in the form of aluminosilicate promotes the growth of ash deposit in the outer layer. The Cl is enriched in the initial viscous layer in the form of alkali metal chloride. The existence of S slows down the pipeline dust deposition. In the presence of Cl and S, the Fe reacts with Si, Al and Na and generates a variety of low temperature eutectic, promoting the melting of inner and outer ash deposition. The formation mechanism of ash deposit at the inlet of the Shell gasifier syngas cooler is as follows: firstly, under the interaction among the Na, Cl, Si and Al, the alkali metal chloride and aluminosilicate deposit in the inner layer. At the same time, the existence of Cl and S combine with Fe and Na to form Fe-O-Si, Fe-O-S and Fe-Na-O-Al-S eutectic. Then, the melting of aluminosilicate and various low temperature eutectic increase the size of ash particles and promote the further growth of ash deposition.

     

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