煤炭气力输送弧形堵头弯管磨损弱化特性

Weakening characteristics of arc-shaped plug on elbow erosion in coal pneumatic conveying

  • 摘要: 气力输送是散体物料清洁高效输送的重要途径,然而弯管磨损制约着煤炭气力输送工业化应用,其中弯管形状结构是影响磨损的重要因素之一,基于此提出一种具有弧形堵头结构的新型弯管。首先,在DN50的管道系统中进行7~11 mm煤炭颗粒气力输送试验,气流速度为20 m/s,供气压力保持0.4 MPa,弧形堵头圆弧角分别为10°、20°、30°和40°,无量纲高度分别为0.4、0.6、0.8、1.0,利用共焦三维形貌仪测量管壁磨损分布及最大磨损深度;其次,通过欧拉–拉格朗日双边耦合的计算流体力学与离散元(Computational Fluid Dynamics–Discrete Element Method,CFD–DEM)方法建立数值模型,通过对最大磨损深度的仿真模拟与试验测量校验数值模型的科学性;最后,从磨损分布、磨损峰值、碰撞能量损失等方面研究了弧形堵头对弯管磨损的弱化特性,推演了弧形堵头弱化磨损的最优结构参数判据。结果表明:圆弧角是弧形堵头弱化弯管磨损的主要影响因素,当圆弧角不足20°时堵头无法包含全部磨损中心辐射区域,而当圆弧角超过40°时堵头底面难以被颗粒完全覆盖,上述2种条件下弧形堵头对弯管磨损的弱化作用均受限;盲通弯管磨损峰值及其增长率均低于普通弯管,当圆弧角为30°且无量纲高度为0.8时,磨损中心被分散至侧壁上的多个位置而避免了集中冲击,磨损峰值仅为普通弯管的25.1%;任意圆弧角的碰撞能量损失关于无量纲高度的变化曲线均包含1个提升段与2个平缓段,2个临界点依次代表颗粒开始覆盖堵头底面以及形成稳定堆积的高度。研究成果有利于解决长期存在的弯管磨损顽疾,为煤炭气力输送工业化应用提供理论依据,同时可推广至其他矿物颗粒输送领域。

     

    Abstract: Pneumatic conveying is an important way for clean and efficient transportation of granular materials. However, the elbow erosion has long restricted the application of pneumatic conveying technology in the field of coal industry. The elbow shape is one of the important factors affecting the erosion. Therefore, a blind elbow with arc-shaped plug structure suitable for coal transportation was proposed. Firstly, the pneumatic conveying experiments of 7−11 mm coal particles were carried out in the DN50 pipeline system. The airflow velocity was 20 m/s, the gas supply pressure was maintained at 0.4 MPa, the arc angles of the arc-shaped plug were 10°, 20°, 30° and 40°, and the dimensionless heights were 0.4,0.6,0.8 and 1.0, respectively. The erosion distribution and maximum erosion depth of the elbow were measured by confocal three-dimensional profilometer. Secondly, the numerical model was established by Eulerian-Lagrangian bilateral coupling computational fluid dynamics and discrete element method (CFD-DEM), and the scientificity of the model was verified by numerical simulation and experimental measurement of the maximum erosion depth. Finally, the weakening characteristics of arc-shaped plug on elbow erosion were studied from the erosion distribution, the peak erosion and collision energy loss, and the optimal structural parameter criterion of the arc-shaped plug weakening wear was deduced. The results show that the arc angle was the main influencing factor for the arc-shaped plug to weaken the elbow erosion. When the arc angle was less than 20°, the plug could not contain all the radiation areas of the erosion center, and when the arc angle exceeded 40°, the plug bottom was difficult to be completely covered by the particles. Under the above two conditions, the weakening effect of the arc-shaped plug on the elbow erosion was limited. The peak erosion and its growth rate of the blind elbow with arc-shaped plug were lower than those of the ordinary elbow. When the arc angle was 30° and the dimensionless height was 0.8, the erosion center was dispersed to multiple positions on the side wall to avoid concentrated impact, and the peak erosion was 25.1% of that of the ordinary elbow. The change of the collision energy loss of the arc angle with respect to the dimensionless height included one lifting section and two gentle sections. The two critical points represented the height at which the particles began to cover the plug bottom and formed a stable accumulation. The research results were conducive to solving the long-standing problem of elbow erosion, providing a theoretical basis for the industrial application of coal pneumatic conveying, and could be extended to other mineral particle conveying fields.

     

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