钻井法超深井筒固井前竖向结构稳定性研究

Research on vertical structure stability before cementing ultra-deep wellbore by drilling method

  • 摘要: 针对钻井法超深井筒竖向稳定性问题,首先将非满配重水钻井井筒等截面临界高度公式结果与变截面钻井井壁临界高度公式结果进行比较;然后计算龙固、板集井筒的竖向稳定性,并研究了不同井壁自重和配重水高度情况下井壁临界高度变化规律;最后以某矿钻井法风井为工程原型,采用数值计算线性屈曲分析方法,计算分析了不同井壁自重减重幅度和配重水高度情况下该风井井壁结构竖向稳定性变化规律。研究结果表明:随着井壁自重的减小,配重水高度必须增加,若井壁自重减少2 kN/m3,为满足悬浮下沉要求,则Hcw1Hcw2分别增加15%、14%。由于等截面理论公式计算时井筒重心高于实际变截面井筒重心,因此等截面理论公式结果大于变截面公式结果,按等截面理论公式计算龙固、板集井筒的结果是偏于保守的。减小井壁自重和适当增大配重水高度都能增加井壁临界高度,随着井壁自重的减小,井壁临界高度呈现非线性增大趋势,且2种方式相辅相成,相互增益,可有效增强井筒纵向稳定性。通过数值计算线性屈曲分析可有效模拟钻井法井筒固井前挠曲线形态和失稳状态,某矿风井在井壁减重20%后第1阶屈曲特征值提高1.8倍。不同配重水高度条件下Mises应力随井筒深度变化路径有显著差别,对于井壁结构竖向稳定而言,配重水高度不是越大越好,不同配重水高度条件下应力随井筒深度变化路径不同是引起钻井法超深井筒出现最优配重水高度的原因。研究结果可为后续钻井法凿井工业性试验工程的开展提供技术支撑。

     

    Abstract: To address the problem of vertical stability of ultra-deep wellbore by drilling method, firstly, the results of the equation of critical height of equal section for non-full counterweighted water drilled wellbore are compared with the results of the equation of critical height of the wall of a variable section drilled well; then, calculated the vertical stability of Longgu and Banji wellbores, and investigated the changing law of critical height of wellbores under different self weight of wellbores and height of counterweight water; finally, taking a mine drilling method wind well as an engineering prototype, using numerical computation linear buckling analysis method, calculating and analysing the change rule of vertical stability of the wind well wall structure in different cases of wall self-weight loss and counterweight water height. The results of the study show that the height of counterweight water must be increased with the decrease of the self-weight of the well wall, if the self-weight of the well wall decreases by 2 kN/m3, in order to meet the requirements of suspension sinking, Hcw1 and Hcw2 are increased by 15% and 14%, respectively. Since the center of gravity of the wellbore is higher than the actual variable section wellbore when calculated by the equal section theoretical formula, the result of the equal section theoretical formula is larger than that of the variable section formula, and the result of the equal section theoretical formula for the calculation of the Longgu and Banji wellbore is on the conservative side. Reducing the self-weight of the well wall and appropriately increasing the height of the counterweight water can increase the critical height of the well wall, with the reduction of the self-weight of the well wall, the critical height of the well wall shows a non-linear trend of increase, and the two ways complement each other and gain each other, which can effectively enhance the longitudinal stability of the wellbore. Numerically computed linear buckling analysis can effectively simulate the morphology of the deflection curve and the instability state of the wellbore before cementing by the drilling method, and the eigenvalue of the 1st-order buckling of an air shaft in a mine was increased by a factor of 1.8 after a 20% weight reduction of the well wall. There is a significant difference in the change path of Mises stress with wellbore depth under different weighted water heights. For the vertical stability of the wall structure, the larger the weighted water height is not the better, and the different change paths of stress with wellbore depth under different weighted water heights are the reasons for the optimal weighted water height of ultra-deep wellbore of the drilling method. The results of the study can provide technical support for the subsequent industrial test project of drilling wells by drilling method.

     

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