水泥回转窑富氧煤粉燃烧数值模拟的优化

Numerical optimisation on the retrofitting of oxy-coal combustion in cement rotary kiln

  • 摘要: 水泥生产是一种高二氧化碳排放的过程,其中煤粉燃烧产生的碳排放是水泥回转窑碳排放的重要组成部分,富氧燃烧技术在电站锅炉碳捕集利用方面的优势使得其在工业炉窑中的应用受到了广泛关注。前人对水泥回转窑富氧燃烧改造后炉内组分体积分数和燃烧特性进行了研究,但针对水泥回转窑富氧燃烧改造后与原有空气气氛下传热特性的匹配方法并不完善。为了获得在保证水泥生产质量条件下对水泥回转窑进行富氧燃烧改造的最佳策略,采用计算流体动力学(CFD)软件对500 kW水泥回转窑燃烧试验炉富氧煤粉燃烧进行了三维建模,研究了总体氧气体积分数(25%~35%),恒定总体氧气体积分数条件下一、二次风的氧气分配方法和二次风预热温度(650~950 ℃)对炉内传热特性和火焰长度的影响。模拟结果表明,在富氧燃烧气氛下,不同总体氧气体积分数下的火焰长度相对于空气气氛增加了5%~8%。炉内峰值温度和热通量随着总体氧气体积分数增加显著提高,当总体氧气体积分数分别为29%和35%时,总体热通量和炉内峰值温度与空气气氛相同。保持总体氧气体积分数为29%,改变一、二次风氧气分配方法时,当一次风氧气体积分数从0增加至80%,总体热通量与空气气氛下热通量的差异的变化范围在3%以内。并且当一次风氧气体积分数为60%时,在保证总体热通量与空气气氛下的总体热通量基本一致的同时,可以进一步降低与空气气氛下的沿程热通量差异。在总体氧气体积分数29%,一次风氧气体积分数60%时,当二次风温度从650 ℃升高至950 ℃时,总体热通量和火焰长度分别增加16%和4%,二次风温度为720~760 ℃时可以实现与空气气氛相同的炉内总体热通量匹配。

     

    Abstract: Cement production is a high carbon dioxide emission process, where carbon emissions from coal combustion constitute a significant part of the carbon emissions from cement rotary kilns. The advantages of oxy-fuel combustion technology in carbon capture and utilization in power station boilers have gained a widespread attention for its application in industrial furnaces. Previous researchers have investigated the concentration of components inside the kiln and the combustion characteristics after the retrofit of oxy-fuel combustion in cement rotary kilns. However, the method of matching the heat transfer characteristics after the retrofit of oxy-fuel combustion in the cement rotary kilns with the original air atmosphere has not been well studied. In order to obtain the optimal strategy for the retrofitting cement rotary kilns with oxy-fuel combustion while ensuring cement production quality, a three-dimensional modeling of oxy-coal combustion in a 500 kW cement rotary kiln combustion test furnace was carried out using the CFD software. The effects of total oxygen concentration (25%-35%), the oxygen distribution methods of primary and secondary streams under constant total oxygen concentration, and secondary stream preheating temperature (650-950 ℃) on heat transfer characteristics and flame length in the furnace were studied. The simulation results showed that under the oxy-fuel combustion atmosphere, the flame length at different total oxygen concentrations increased by 5%-8% compared to the air atmosphere. The peak temperature and heat flux in the furnace significantly increased with the increase of total oxygen concentration, and the total heat flux and peak temperature in the furnace were the same as those in the air atmosphere when the total oxygen concentration was 29% and 35% respectively. Keeping the total oxygen concentration at 29%, changing the oxygen distribution method of primary and secondary streams, the change range of the difference between the total heat flux and the heat flux under the air atmosphere was within 3% as the oxygen concentration of primary stream increased from 0 to 80%. And with the oxygen concentration of primary stream at 60%, while ensuring that the total heat flux was basically the same as that under the air atmosphere, the difference in the along-furnace heat flux from the air atmosphere could be further reduced. At a total oxygen concentration of 29% and a primary stream oxygen concentration of 60%, when the secondary stream temperature increased from 650 ℃ to 950 ℃, the total heat flux and flame length increased by 16% and 4% respectively, and when the secondary stream temperature was 720-760 ℃, it could achieve the same total heat flux match in the kiln as the air atmosphere.

     

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