矿用PET基梯度式微纳米纤维复合膜制备及高效滤尘−强化透湿性能研究

Preparation of PET matrix gradient micro-nano composite fiber membrane for coal mine and Study on the efficient dust filtration-enhanced moisture permeability

  • 摘要: 井下湿热高尘环境中粉尘颗粒物对作业人员的身心健康造成了巨大危害,其中细颗粒粉尘易吸入后到达呼吸道深部肺泡区,是诱发煤矿行业职业性尘肺病的主要原因。为此,本研究基于静电纺丝技术调控微纳米纤维材料结构,层合纺丝制备一种兼具高效捕尘与强化透湿性能的复合材料,利用超亲水纤维增强高湿条件下对水分子的吸附,利用疏水纤维避免材料中产生毛细水,引入润湿性介于疏水和超亲水之间的多级导流层,构筑多层梯度润湿型聚对苯二甲酸乙二醇酯(PET)基复合纤维滤料,解决现有滤料制备难度大,佩戴亲肤性较差及热舒适性不足的问题。实验以PET为基材,引入羟基化石墨烯增强扩散和静电吸附效应以捕获粉尘,选择聚乙烯吡咯烷酮调节亲水梯度,提高复合纤维滤料的润湿性。微观表征和性能测试结果表明:所制备纤维膜具有微纳米尺度的直径、良好的结构规整性和相对光滑的表面形貌,实现了纤维直径和形态的较好调控,各纳米纤维膜的表面元素和官能团分布与其特性相符。对比实验表明,多层复合膜具有较好的滤尘防护性能,品质因子高达0.439 Pa−1,孔径分布于2.15~4.61 µm之间,同时接触角测试表明多层复合膜具有从超亲水(0°)到疏水(135.2°)渐变的润湿梯度,水蒸气透过量为5434.503 g/m2·24 h,比单独的亲水膜和疏水膜分别高出1.37倍和2.04倍。此外,通过太赫兹扫描成像分析的方法,开展纤维材料内部液态水的定量分析,阐明了纳米纤维膜对水分子的传输机制。因此,构筑的多层梯度润湿纤维滤料在工矿湿热高尘环境呼吸防护领域具有广阔的应用前景,同时为废弃物的资源化利用提供一种有效的途径。

     

    Abstract: Dust particles in humid-hot-dusty underground mine environment pose a great harm to the physical and mental health of the operators. Among them, fine particulate dust is easy to be inhaled and can reach the deep alveolar area of the respiratory tract, which is the main cause of occupational pneumoconiosis in coal mine industry. Herein, the electrospinning technology was used to regulate the structure of micro-nano fibrous medias. And a kind of composite medias with both highly efficient dust capture and enhanced moisture permeability were prepared by the layer upon layer of spinning method. Hydrophilic fibers were used to enhance the adsorption of water, hydrophobic fibers were used to avoid the production of capillary water in the medias. Meanwhile, the wettable diversion layers were added to construct the gradient polyethylene terephthalate (PET) based composite fibrous filter media, which might solve the difficult problems of preparation, poor skin affinity and insufficient comfort. In this study, using PET as substrate, hydroxylated graphene was added to enhance diffusion and electrostatic adsorption effects to capture dust. And polyvinyl pyrrolidone was selected to regulate the hydrophilic gradient and improve the moisture permeability. Microstructure characterization and performance detection showed that the fabricated fibrous membranes had micro-nano scale fiber diameter, excellent structural regularity and relatively smooth surface topography, exhibiting a good regulation of fiber diameter and morphology. Moreover, the distribution of surface elements and functional groups of each fiber membrane was consistent with its feature. Comparative experiments showed that the multi-layer composite membrane showed a better dust filtering performance, with a quality factor of 0.439 Pa−1, and pore size distribution between 2.15 and 4.61 µm. Meanwhile, the contact angle test showed that the multi-layer composite membrane had a gradual wetting gradient variation from super-hydrophilic (0°) to hydrophobic (135.2°), and the water vapor transmission arrived at 5434.325 g/m2·24 h, which was 1.37 and 2.04 times higher than that of the hydrophilic and hydrophobic membranes, respectively. In addition, the terahertz scanning imaging analysis method was used to carry out the quantitative analysis of liquid water inside of the fiber material. Moreover, based on the terahertz scanning imaging analysis method, the transport mechanism of water molecules in the fiber membrane was clarified. It could be concluded that the proposed multi-layer gradient fibrous filter medias will have broad application prospects in the area of respiratory protection in the humid-hot-dusty industrial/ mining environment, which could also provide a new approach for the resource utilization of wastes.

     

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