基于红外LED线型标靶的掘进机视觉定位方法研究

Research on visual positioning method of roadheader based on infrared LED line-type target

  • 摘要: 掘进机作为煤矿综掘工作面的主要装备,其自动化、智能化程度对实现巷道智能快速掘进具有重要意义。精确、鲁棒的掘进机机身位姿测量方法是掘进机智能控制的前提。井下粉尘水雾、狭长约束空间、非结构化复杂环境对掘进机机身位姿测量方法的准确性及可靠性影响很大。为了提高掘进机机身位姿测量的精确性和鲁棒性,提出一种基于红外LED线型标靶的掘进机位姿视觉测量方法。设计了曲线和直线组合特征的红外线型标靶,构建了掘进机位姿视觉测量系统。在分析标靶图像特征基础上,提出自适应引导的Hessian矩阵标靶光条中心提取方法,通过图像细化和高斯拟合方法得到光条初始中心及宽度,利用Hessian矩阵得到标靶光条中心亚像素级坐标,采用最小二乘拟合获得图像上椭圆与直线方程;构建了基于曲线和直线组合特征的掘进机机身单目视觉位姿解算模型,结合最小化重投影误差实现最优位姿估计,经坐标系转化得到掘进机机身位姿信息。采用数值仿真分析不同因素对定位精度的影响,确定了最优标靶尺寸及不同距离下的误差分布。搭建实验验证平台,在40 m测量范围内,X轴、Y轴、Z轴的最大测量误差分别为58.82、69.525、133.2 mm,实验表明该方法有效克服了低照度、杂光背景、遮挡等影响,对煤矿井下巷道空间长距离位姿检测具有重要借鉴作用。

     

    Abstract: As the main equipment of fully mechanized mining face in coal mine, the degree of automation and intelligence of roadheader is of great significance to realize intelligent rapid excavation of roadway. Accurate and robust measurement method of the body posture of roadheader is the premise of intelligent control of roadheader. Underground dust and water mist, long and narrow confined space and unstructured complex environment have great influence on the accuracy and reliability of the posture measurement method of roadheader fuselage. In order to improve the accuracy and robustness of posture measurement of roadheader fuselage, a visual posture measurement method of roadheader based on infrared LED linear target is proposed. The infrared LED target with the characteristics of curve and straight line combination is designed, and the visual measurement system of roadheader position and posture is constructed. On the basis of analyzing the characteristics of the target image, an adaptive guided Hessian matrix target light bar center extraction method is proposed. The initial center and width of the light bar are obtained by image thinning and Gaussian fitting, the sub-pixel coordinates of the target light bar center are obtained by Hessian matrix, and the ellipse and straight line equations are obtained by least square fitting. A monocular vision pose calculation model of roadheader fuselage based on the combination of curve and straight line is constructed, and the optimal pose estimation is realized by minimizing the projection error, and the pose information of roadheader fuselage is obtained by coordinate system transformation. The influence of different factors on positioning accuracy is analyzed by numerical simulation, and the optimal target size and error distribution at different distances are determined. An experimental verification platform was built, and the maximum measurement errors of X-axis, Y-axis and Z-axis were 58.820, 69.525, 133.2 mm respectively within the 40-meter measurement range. Experiments show that this method effectively overcomes the influence of low illumination, stray light background and occlusion, and has an important reference for the spatial long-distance pose detection of underground tunnels in coal mines.

     

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