松软煤层无水化增透理论及技术发展趋势

Prospects for the development of the theory and technology of non-hydration penetration enhancement in soft coal seams

  • 摘要: 在未来相当长的历史时期内,我国仍然要坚持以煤为主的基本国情。煤炭作为兜底保障能源,其高效开采对我国能源安全极为关键。但我国70%以上的煤层为低渗煤层,瓦斯抽采难度大、时间长。瓦斯抽采率低导致的采掘失衡是遏制煤炭产能释放的首要因素。尤其是随着浅部资源的枯竭,深部资源复杂赋存环境将使这一问题更加凸显。因此对低渗煤层增透是实现瓦斯高效抽采、解决采掘失衡、提高煤炭产量的有效手段。水力冲孔、水射流割缝和水力压裂等水力化技术因其技术装备成熟、应用灵活,是目前使用范围最广、行之有效的增透技术。然而在松软煤层应用水力化技术时,钻孔易出现塌孔,导致抱钻、喷孔、瓦斯超限等问题。相较于水力化技术,无水化技术从源头上避免了水对煤体强度的软化。采用无水化技术增透松软煤层,能实现瓦斯通道长时间保持通畅,具备高效抽采能力,符合新质生产力的发展理念。因此,无水化技术是目前突破松软煤层瓦斯高效抽采技术瓶颈的可行性方法。无水化技术种类繁多,但均没有在工程中得到应用或推广。为寻求无水化技术在瓦斯抽采领域的发展方向,促进无水化技术发展,突破松软煤层瓦斯高效抽采技术瓶颈,本文系统梳理了机械刀具、可控冲击波及(磨料)空气射流等10种无水化增透技术,并将其归纳为3类:机械类增透技术、电磁波/机械波增透技术及气体相关增透技术。详细阐述了其技术原理、增透机制、优势及瓶颈,提出了无水化技术在松软煤层瓦斯抽采工程中发展的可行性建议。形成以下主要结论:无水化技术是以机械力、冲击力或热应力的作用形式破裂煤岩,形成卸压区域、裂隙网络,促进瓦斯解吸、渗流,提高瓦斯抽采率。受能量密度和力传递方式的制约,多数无水化技术相较于水力化技术的卸压范围小。这是遏制无水化技术工程应用的主要因素。此外,技术装备的成熟度,可操作性和适用性也是遏制其应用的重要因素。低压(磨料)空气射流在松软煤层应用中发现,在气体压力小于1 MPa条件下,扩孔半径仍可大于1 m,能够实现煤层大范围的均匀卸压。综合能量传递效率和技术装备成熟度,低压(磨料)空气射流在进一步完善安全保障技术的条件下,具有应用推广的潜力。

     

    Abstract: In the future quite a long historical period, China will still adhere to the basic national conditions of coal. The efficient exploitation of coal, as a guarantee energy source, is crucial to China's energy security. However, more than 70% of coal seams in our country are low-permeability coal seams, and gas extraction is difficult and long. The mining imbalance caused by low gas extraction rate is the primary factor to curb the release of coal production capacity. Especially with the depletion of shallow resources, the complicated occurrence environment of deep resources will make this problem more prominent. So Penetration enhancement of low-permeability coal seams is an effective means of realising efficient gas extraction, solving the imbalance between mining and excavation, and then increasing coal production. Hydraulic technology such as hydraulic punching, water jet cutting and hydraulic fracturing is the most widely used and effective penetration enhancement technology due to its mature technical equipment and flexible application. However, when applying hydraulic technology in soft coal seams, the drilling holes are prone to collapse, which leads to problems such as drill holding, hole blowing, and gas overlimit. Compared with hydraulic technology, non-hydraulising technology avoids the softening of coal strength by water from the source. The use of non-hydraulising technology to increase the penetration of soft coal seams enables the gas channel to be kept open for a long time, and has the ability of efficient extraction, which is in line with the development concept of new quality productivity. Therefore, non-hydraulic technology is a feasible way to break through the bottleneck of high-efficiency gas extraction technology in soft coal seams. There are many kinds of non-hydraulic technology, but none of them has been applied or promoted in engineering. To seek the development direction of non-hydraulic technology in the field of gas extraction, promote the development of non-hydraulic technology, and break through the bottleneck of high-efficiency soft coal seam gas extraction technology, this paper systematically combs through 10 non-hydraulic penetration enhancement technologies, such as mechanical cutters, controllable shock waves, and abrasive air jets, and classifies them into three categories: mechanical penetration enhancement technology, electromagnetic wave/mechanical wave penetration enhancement technology, and gas-related penetration enhancement technology. Their technical principles, penetration enhancement mechanisms, advantages and bottlenecks are elaborated in detail, and feasibility suggestions for the development of non-hydraulic technology in soft coal seam gas extraction engineering are put forward. The following main conclusions are formed: the non-hydraulic technology crushes coal rock in the form of mechanical force, impact or thermal stresses, forming pressure relief areas and fissure networks, promoting gas desorption and seepage, and then improving the gas extraction rate. Subject to the constraints of energy density and force transmission method, most non-hydraulic technology has a small pressure relief range compared with hydraulic technology. This is the main factor that curbs the engineering application of non-hydraulic technology. In addition, the maturity, operability and applicability of the technology and equipment are also important factors that inhibit its application. In the application of low-pressure abrasive air jet in soft coal seam, it is found that under the condition of gas pressure less than 1 MPa, the radius of reaming can still be more than 1 m, which can realise the uniform pressure unloading in a wide range of coal seam. Combining the energy transfer efficiency and the maturity of the technology and equipment, the low-pressure abrasive air jet has the potential to be applied and promoted under the condition of further improving the safety guarantee technology.

     

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