直线电机−钢丝绳复合提升系统异类多电机协同驱动控制策略

Different multi-motor cooperative drive control strategy of linear motor-wire rope compound hoisting system

  • 摘要: 随着浅部煤炭资源的日益枯竭与煤矿高效率集约化发展,矿井提升系统正逐步朝着超深井与大载荷方向发展,传统矿井提升系统难以解决提升深度增加、钢丝绳加长和负载加大导致的提升效能下降与可靠性降低的难题。基于直线电机垂直推进技术原理,设计了直线电机−钢丝绳复合提升系统,重点对复合提升系统的异类多电机协同驱动控制策略进行了仿真和试验研究。首先,基于煤矿领域目前最大的50 t载煤箕斗进行增量设计,对直线电机与钢丝绳复合提升系统进行了总体方案设计,包括直线电机的初次级结构布置和箕斗增载提升设计等;其次,选定永磁同步电机(PMSM)和永磁直线电机(PLMSM) 2种驱动电机的控制策略,分别搭建了单电机闭环矢量控制和多PLMSM同步控制的仿真模型,并对多PLMSM同步控制性能进行了仿真分析;再次,提出了“Tv控制策略”和“Fω控制策略”2种异类多电机协同驱动控制策略,分别搭建了2种控制策略下的复合提升系统机−电耦合动力学模型,并根据提升系统实际应用工况分别对2种协同控制策略下系统动态特性进行了仿真分析;最后,研制了直线电机−钢丝绳复合提升系统原理样机,通过开展实验室试验验证了旋转电机与直线电机协同控制策略的可行性和有效性。研究结果表明:直线电机−钢丝绳复合提升系统可在原有钢丝绳提升系统的基础上额外增加34%的载煤量,以满足煤矿高效提升需求;通过仿真试验与原理样机试验对比Tv控制策略和Fω控制策略可得,在Tv控制策略下,PLMSM作为提升系统的速度控制对象,PMSM仅需恒定转矩,提升系统具有异类电机协同控制精度高、钢丝绳张力变化幅值小等优点;在Fω控制策略下,PMSM作为提升系统的速度控制对象,虽然存在着异类电机速度同步误差大的不足,但多台PLMSM仅需提供恒定推力,可简化复合提升系统的控制结构,适合于协同控制精度要求不高的低成本场景使用。

     

    Abstract: With the increasing depletion of shallow coal resources and the efficient and intensive development of coal mines, the mine lifting system is gradually moving towards ultra deep wells and heavy loads. The traditional mine lifting system is difficult to solve the problems of reduced lifting efficiency and reliability caused by increased lifting depth, elongation of steel wire rope, and increased load. Based on the principle of linear motor vertical propulsion technology, a linear motor and steel wire rope composite lifting system was designed, with a focus on simulation and experimental research on the heterogeneous multi motor collaborative driving control strategy of the composite lifting system. Firstly, based on the current largest 50 t coal loading skip in the coal mining field, an incremental design was carried out for the linear motor and steel wire rope composite lifting system, including the initial structural layout of the linear motor and the design of skip load increase and lifting; Secondly, the control strategies of PMSM and PMLSM are selected, the simulation models of single motor vector closed loop control and Multiple PMLSMs synchronous control are established respectively, and simulation analysis was conducted on the synchronous control performance of multiple linear motors; Thirdly, "Tv control strategy" and "Fω control strategy" refers to two different multi-motor cooperative driving control strategies, which respectively establish the electromechanical coupling dynamics model of the composite hoisting system under two control strategies, and simulate and analyze the system dynamic characteristics of the two cooperative control strategies according to the actual application conditions of the hoisting system; Finally, the principle prototype of the combined lifting system of linear motor and wire rope is developed, and the feasibility and effectiveness of the collaborative control strategy of rotating motor and linear motor are verified through laboratory tests. The linear motor and steel wire rope composite lifting system could increase the coal load by an additional 34% on the basis of the original steel wire rope lifting system to meet the high-efficiency lifting needs of coal mines. By comparing the Tv control strategy and the Fω control strategy through simulation experiments and prototype experiments, it could be concluded that under the Tv control strategy, PLMSM serves as the speed control object of the lifting system, while PMSM only needs to maintain a constant torque for the lifting system; The improvement system has the advantages of high precision in collaborative control of heterogeneous motors and small amplitude of tension changes in steel wire ropes. Under the Fω control strategy, PMSM, as the speed control object of the lifting system, although has the disadvantage of large speed synchronization error of heterogeneous motors, multiple PLMSMs only need to provide constant thrust for the lifting system, which could simplify the control structure of the composite lifting system and is suitable for low-cost scenarios with low precision requirements for collaborative control.

     

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