超音速动力喷雾装置结构优化及尘噪协同控制效果研究

Study on structure optimization of supersonic aerodynamic spray device and synergistic control effect of dust and noise

  • 摘要: 超音速同轴气动喷雾降尘技术在呼吸性粉尘方面治理良好,其具有喷雾浓度高、雾滴粒径小、运动速度快等优势,但会带来严重的噪声污染,尤其是高频噪声。为解决该问题,对超音速同轴气动雾化降尘装置进行了结构优化,通过COMSOL Multiphysics软件研究了该装置优化前后拉瓦尔喷管内流场速度分布及声场分布,验证了其可行性,并结合试验,利用YSD130噪声分析仪、激光粒度分析仪、粉尘采样器开展测量,研究了不同气动压力、水流量下的喷雾噪声特性和变化规律及两喷嘴的雾滴粒径、降尘效率。结果表明:在拉瓦尔喷管内,两喷嘴声压级沿中心轴向外皆逐渐降低。优化后喷管内超音速层的厚度减小,使其所对应的声压级降低。当水流量为10 L/h时,随气动压力增大,两喷嘴声源处高频段声压级均呈增长趋势,传播方向处优化前呈先增大后减小趋势转变为上升趋势。优化后声源处声压级降低了约16.7%,峰值声压级降低了8.5%~9.3%,传播方向处声压级降低了约18%。气动压力为0.4 MPa时,随水流量增大,声源处优化前声压级由一直增大转变为低频段声压级呈先上升后下降趋势,中高频段呈上升趋势,传播方向处优化前呈先增大后减小趋势转变为下降趋势。优化后喷嘴声源处声压级降低了约9.8%,峰值声压级降低了19.2%~20.9%,传播方向处声压级降低了约12.7%。压力为0.4 MPa,水流量为12 L/h时,两喷嘴雾滴数量在50%的雾滴粒径皆在11 μm左右,空间分布均匀。降尘效果随着测试时间的增加呈线性增长,降尘效率皆达到84%以上。研究在保证喷雾降尘效果的同时,通过结构优化降低了雾化过程的致噪声压级,为超音速动力降尘喷雾的安全应用及粉尘、噪声的协同控制提供了理论与技术支持。

     

    Abstract: Supersonic coaxial air spray dust removal technology is good in the treatment of respirable dust. It has the advantages of high spray concentration, small droplet size and fast movement speed, but it will bring serious noise pollution, especially high-frequency noise. In order to solve this problem, the research group optimized the structure of the technical device. The velocity distribution and sound distribution of the flow field in Laval nozzle before and after optimization were studied by COMSOL Multiphysics software, and the feasibility was verified. Combined with the experiment, YSD130 noise analyzer, laser particle size analyzer and dust sampler were used to measure the spray noise characteristics and change rules under different pneumatic pressure and water flow, as well as the droplet size and dust removal efficiency of the two nozzles. The results show that in Laval nozzle, the sound pressure level of both nozzles decreases gradually along the central axis. The thickness of supersonic layer of optimized nozzle is smaller than that of optimized nozzle, and the corresponding sound pressure level is smaller. When the water flow rate is 10 L/h, with the increase of aerodynamic pressure, the sound pressure level of high frequency band at the sound source of two nozzles shows an increasing trend, and the trend of increasing first and then decreasing at the propagation direction changes to an increasing trend before optimization. Compared with the optimized nozzle, the optimized nozzle sound pressure level at the sound source is reduced by about 16.7%, the peak sound pressure level is reduced by 8.5%−9.3%, and the sound pressure level at the propagation direction is reduced by about 18%. When the pressure is 0.4 MPa, with the increase of water flow, the sound pressure level of the nozzle before optimization increases at the sound source, and increases first and then decreases at the propagation direction. After optimization, the sound pressure level of the nozzle at the sound source increases first and then decreases, the sound pressure level at the middle and high frequency band increases, and the sound pressure level at the propagation direction decreases. Compared with the optimized nozzle, the optimized nozzle sound pressure level at the sound source is reduced by about 9.8%, the peak sound pressure level is reduced by 19.2%−20.9%, and the sound pressure level at the propagation direction is reduced by about 12.7%. When the pressure is 0.4 MPa and the water flow rate is 12 L/h, the particle size of the droplets with 50% of the number of droplets in the two nozzles is about 11 μm, which can effectively capture micron dust. With the increase of test time, the dust removal effect increased linearly, and the dust removal efficiency of the two nozzles reached more than 84%. The research not only ensures the dust removal effect, but also reduces the noise pressure level in the atomization process through structural optimization, which provides theoretical and technical support for the safe application of supersonic aerodynamic dust removal spray and the collaborative control of dust and noise.

     

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