玻纤粉改性粉煤灰—水泥复合注浆材料水化产物与工程特性试验研究

Experimental study on hydration products and engineering properties of glass fiber powder modified fly ash-cement composite grouting material

  • 摘要: 为助力绿色矿山领域低碳发展,提高固废利用效率,以硅酸盐水泥和粉煤灰为胶凝材料,利用尾矿玻纤粉(GFP)对其进行增韧,以获得新型高强度绿色水泥基复合注浆材料。通过浆液特性测试、力学强度测试、X射线衍射仪(XRD)、傅里叶变换红外光谱仪(FTIR)、扫描电子显微镜(SEM)及热力学建模等方式,探究GFP掺量对复合浆液的工作特性、水化产物、凝结时间与力学强度等的影响特征;利用煤矸石骨料注浆固结模拟试验,评价新型注浆材料胶结碎石的力学承载性能,揭示GFP改性粉煤灰—水泥复合浆液对煤矸石的注浆加固机制。结果表明:添加GFP有助于缩短粉煤灰—水泥复合浆液的初凝时间,而流动性、析水率、结石体抗压强度随掺量的增加呈先增大后减小趋势,当GFP掺量为1%时,粉煤灰—水泥复合浆液工作性能最优,初凝时间缩短5.9%,3、28 d抗压强度分别提升12.6%、37.9%。微观表征证实,适量的GFP掺量有助于增加火山灰效应,促进Ca(OH)2的消耗,生成大量水化硅酸钙产物,且未被水化的GFP可发挥充填效应,改善基体致密性。注浆加固试验表明,1.0%的掺量GFP改性粉煤灰—水泥注浆材料可有效抑制荷载过程中煤矸石胶结体微裂纹与孔洞结构滋生,改善多重分形特征,其峰值应力提升12.1%,显著增强了力学承载特性,其加固机理可以归为水泥、粉煤灰与GFP三者之间匹配良好的协同耦合效应,为深部煤矿工程领域低成本、高性能绿色注浆材料的研发提供思路。

     

    Abstract: In order to promote low-carbon development in the field of green mines and improve utilization efficiency of solid waste, a new type of high strength green cement based composite grouting material was obtained by employing silicate cement and fly ash as cementitious materials and using glass fiber powder (GFP) tailings for toughening. The effects of GFP dosage on the working properties, hydration products, setting time and mechanical strength of the composite grout were investigated through slurry property tests, mechanical strength tests, X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM) and thermodynamic modeling. The mechanical bearing performance of the new grouting material cemented gravel was evaluated by the coal gangue aggregate grouting consolidation simulation test, revealing the grouting reinforcement mechanism of GFP modified fly ash-cement composite slurry on coal gangue. The results showed that addition of GFP helped to shorten initial setting time of fly ash-cement composite slurry, while the fluidity, water separation rate, and compressive strength of the stone body increased first and then decreased with the increase of dosage. When the content of GFP was 1%, the working performance of fly ash-cement composite slurry was the best. The initial setting time was shortened by 5.9%, and the compressive strength of 3 d and 28 d was increased by 12.6% and 37.8%. Microscopic characterizations confirmed that suitable GFP helped to improve the pozzolanic effect, promoting the consumption of Ca(OH)2 to produce a large amount of hydrated calcium silicate products. The unhydrated GFP could exert a filling effect for improving the compactness of the matrix. The grouting reinforcement test showed that 1.0% GFP modified fly ash-cement grouting material effectively inhibited the growth of micro-cracks and pore structure of coal gangue cement during the load process, improving the multifractal characteristics. Its peak stress was increased by 12.1%, showing an enhanced mechanical bearing characteristic. The reinforcement mechanism could be attributed to the good synergistic coupling effect between cement, fly ash, and GFP. It would provide ideas for developing low-cost and high-performance green grouting materials in the deep coal mine engineering field.

     

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