考虑地质强度指标的悬臂式掘进机自适应截割控制方法研究

Research on adaptive cutting control method of boom-type roadheader considering geological strength index

  • 摘要: 煤矿巷道掘进智能化发展缓慢,“采掘失衡”严重制约了煤矿高效生产,如何提高掘进效率是现阶段煤矿生产面临的重要问题。悬臂式掘进机作为巷道掘进作业的重要设备之一,在截割硬岩或复杂地质煤层时具有优势。面对复杂地质变化条件下的巷道断面时,传统悬臂式掘进机的记忆截割方法具有不足之处,无法满足自适应截割的要求。为此,提出了一种考虑地质强度指标(GSI,Geological Strength Index)的悬臂式掘进机自适应截割控制方法,通过结合地质特征指导悬臂式掘进机的截割作业,从而提高掘进效率和智能化水平。首先,通过机器视觉对掘进巷道断面进行拍照,使用连通域提取、骨架链接等方法对裂隙进行检测,识别裂隙的几何参数,包括数量、长度、宽度和密度,以裂隙的几何参数作为输入,以地质强度指标作为输出,建立神经网络模型,预测掘进巷道断面的地质特征。其次,建立地质强度指标栅格地图,使用改进蚁群优化算法在栅格地图上进行截割轨迹规划,通过改进信息素初始浓度和信息素挥发策略来对目标函数进行优化,以时间最优、能耗最优、地质匹配最优为目标,得到最优截割轨迹。建立截割头转动速度和截割臂摆动速度档位控制模型,对经过当前栅格的截割速度进行控制,使其匹配当前栅格的地质强度指标,提高掘进效率。最后,在有限元软件中对截割模型在不同地质强度指标下的作业进行了受力分析,并在实验室搭建了悬臂式掘进机控制平台,在截割轨迹规划和截割速度控制方法上与其他优化算法进行了性能对比。实验结果表明:所预测的地质强度指标准确率为95.5%,截割完整巷道断面所消耗时间降低6%,能耗降低19%。相比于其他方法,本方法能够减少截割能耗、提高截割效率,为智能掘进与悬臂式掘进机的自适应截割提供了新思路。

     

    Abstract: The intelligent development of coal mine roadway excavation has been progressing slowly, with the serious issue of mining-excavation imbalance significantly constraining the high-efficiency production of coal mines. Improving excavation efficiency is a crucial issue facing the current stage. As one of the crucial equipment for roadway excavation operations, the boom-type roadheader exhibits advantages in cutting hard rock or complex geological coal seams. The traditional memory cutting method of the boom-type roadheader has shortcomings in dealing with the tunnel cross-section under complex geological variations, failing to meet the requirements of autonomous cutting. In response to this issue, a boom-type roadheader adaptive cutting control method that considers the geological strength index (GSI) is proposed. By guiding the cutting operations of the boom-type roadheader based on geological characteristics, the excavation efficiency and level of intelligence can be enhanced. Firstly, photographs of the excavation roadway cross-sections are taken using machine vision. Cracks are detected using methods such as connected domain extraction and skeleton linking to identify the geometric parameters of the cracks, including quantity, length, width, and density. These geometric parameters of the cracks are used as inputs, and geological strength indicators are used as outputs to establish a neural network model for predicting the geological characteristics of the excavation roadway cross-section. Secondly, a geological strength indicator grid map is established, and an improved ant colony optimization algorithm is employed for cutting trajectory planning on the grid map. By optimizing the objective function through improved initial concentration of pheromones and pheromone evaporation strategies, with the objectives of optimizing time, energy consumption, and geological matching, the optimal cutting trajectory is determined. A model for controlling the rotation speed of the cutting head and the swinging speed of the cutting arm is established to control the cutting speed passing through the current grid, matching the geological strength indicator of the current grid to enhance excavation efficiency. Finally, a stress analysis of the cutting model under different geological strength indicators was conducted in finite element software. A control platform for the boom-type roadheader was set up in the laboratory to compare the performance of cutting trajectory planning and cutting speed control methods with other optimization algorithms. Experimental results indicate that the predicted accuracy of geological intensity index is 95.5%, the consumption time of cutting the complete roadway section is reduced by 6%, and the energy consumption is reduced by 19%. Compared to other methods, this approach can reduce energy consumption and improve cutting efficiency. This method provides a new direction for intelligent excavation and autonomous cutting of boom-type roadheader.

     

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