基于低位覆岩结构力学解析的特厚煤层大采高综放工作面支架工作阻力计算方法

Calculation method of support working resistance for fully mechanized top-coal caving face with large mining height in extra-thick coal seam based on structural mechanics analysis of low-lying overburden

  • 摘要: 为探究特厚煤层对超大采高综放工作面液压支架的压架机理和工作阻力计算方法,以大同矿区塔山井田为背景,通过相似模拟试验和理论分析研究了特厚煤层大采高综放采场上覆岩层结构特征及其演化规律,建立了上覆岩层“组合简支梁”和“砌体梁”的结构模型,并对其进行了力学解析,研究结果表明:特厚煤层综放开采空间大,覆岩受影响范围广,上覆岩层存在多层厚硬岩层时,在高位易形成砌体梁结构,低位岩层形成“组合悬臂梁”结构,随着工作面推进,该结构先后经历了“回转—分离—反向回转—滑落”的运动过程。组合悬臂梁发生破断后向采空区一侧发生回转并对液压支架产生变形压力,随后“组合悬臂梁”结构发生滑动分离,形成“组合简支梁”结构,并将上覆岩层的荷载通过顶煤传递至工作面液压支架,当荷载大于支架工作阻力时易引发压架事故。通过力学分析,获得了“组合简支梁”结构任意层位岩层煤壁侧支撑力的表达式,并依次迭代获得该结构作用于支架上方顶煤处的压力,提出了低位“组合简支梁”结构作用下的特厚煤层超大采高综放工作面液压支架工作阻力的计算方法。其中“组合简支梁”结构作用于液压支架上的荷载由结构中各岩梁的厚度、长度、破断角和回转角决定。上述研究结果为进一步分析特厚煤层超大采高综放开采工作面支架围岩关系这一矿压控制的核心问题提供理论依据,对特厚煤层智能化超大采高开采设备的选型和自动控制有一定借鉴意义。

     

    Abstract: To explore the mechanism of hydraulic support pressure and the calculation method of working resistance for super-high mining height fully mechanized top-coal caving face in extra-thick coal seam, taking the Tashan mine field in Datong mining area as the background, through similar simulation experiments and theoretical analysis, the structural characteristics and evolution laws of the overlying rock strata on the super-high mining height fully mechanized top-coal caving face in extra-thick coal seam were studied. The structural models of “composite simply supported beams” and “masonry beams” of the overlying rock strata were established and their mechanical analysis was conducted. The research results show that: The fully mechanized top-coal caving face in extra-thick coal seam has a large mining space and a wide range of affected overlying rock strata. When there are multiple thick and hard rock layers in the overlying rock strata, a masonry beam structure is easily formed at high positions, and a “composite cantilever beam” structure is formed at low positions. As the working face advances, this structure undergoes a motion process of “rotation-separation-reverse rotation-sliding”. After the combined cantilever beam breaks, it rotates towards the side of the goaf and exerts deformation pressure on the hydraulic support. Subsequently, the “combined cantilever beam” structure slides and separates, forming a “combined simple beam” structure, and transfers the load of the overlying rock strata to the hydraulic support at the working face through the top coal. When the load exceeds the working resistance of the support, it is prone to cause a support collapse accident. Through mechanical analysis, the expression of the lateral support force of the coal wall at any layer of the “combined simply supported beam” structure was obtained, and the pressure acting on the top coal above the support was iteratively obtained. A calculation method for the working resistance of hydraulic supports in a super-thick coal seam with a large mining height under the action of a low-position “combined simply supported beam” structure was proposed.The load of the “composite simply supported beam” structure acting on the hydraulic support is determined by the thickness, length, breaking angle, and rotation angle of each rock beam in the structure.The above research results provide a theoretical basis for further analyzing the relationship between the support and surrounding rock in the super-high mining face of ultra-thick coal seam with fully mechanized top-coal caving mining, which is the core issue of mining pressure control. It also has certain reference significance for the selection and automatic control of intelligent ultra-high mining equipment in ultra-thick coal seam.

     

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