赤泥−偏高岭土−硅灰−水泥−脱硫石膏多元堵漏风材料的制备及性能

Preparation and performance study of red mud-high-grade kaolin-silica fume-cement-desulfurisation gypsum multi-component sealing materials

  • 摘要: 针对煤矿采空区漏风带来的有氧灾害问题,从落实减排固碳战略,综合利用工业固废的角度出发,选择以赤泥、水泥、偏高岭土等为主要材料制备新型多元体系胶凝材料(R−M−S−C−D),并开展堵漏风性能研究。以水灰比、赤泥与偏高岭土比例、硅灰掺量和脱硫石膏掺量为变量,设计四因素四水平正交实验,进行胶凝材料流动度测试,开展抗折实验、抗压实验以及孔结构特征、胶凝材料产物成分、产物官能团和形貌特征等微观分析。实验结果表明,在减水剂作用下,新型多元体系胶凝材料最佳配合比为水灰比0.5、赤泥掺量18%、偏高岭土掺量18%、脱硫石膏掺量6%、硅灰掺量8%、水泥掺量50%,此时新型多元胶凝材料性能最优,抗折强度达到7.53 MPa,抗压强度达到28.87 MPa,孔隙率为17.89%。经XRD分析得出多元胶凝材料的水化产物包括Ca(OH)2、CaCO3、水化硅酸钙凝胶(C−S−H)等凝胶和结晶;FTIR分析表明材料中Si—O键和Al—O键增多;TG分析得出,在30 ℃到200 ℃区间内水化产物中的结合水质量损失较大,表明R−M−S−C−D中生成大量的凝胶和结晶;SEM扫描观察到大量网状或团簇状凝胶和钙矾石等结晶。在碱和硫酸盐的协同激发作用下,胶凝材料反应生成水化硅酸钙凝胶(C−S−H)、水化硅铝酸钙凝胶(C−A−S−H)、钙矾石等产物,它们起到了很好的骨架支撑作用和孔隙填充作用,同时优化了力学性能和孔隙结构。该研究表明以赤泥−水泥为基体的固废新型体系对煤矿堵漏风具有良好的应用前景。

     

    Abstract: To address the issue of oxygen hazards caused by air leakage in abandoned coal mine areas, this study focuses on implementing carbon reduction and solid waste utilization strategies. It involves the selection of red mud, cement, and metakaolin as primary materials to prepare a new multi-component cementitious material (R−M−S−C−D) and conduct research on its sealing performance. Using water-to-cement ratio, the proportion of red mud to metakaolin, the amount of silica fume, and the amount of desulfurization gypsum as variables, a four-factor, four-level orthogonal experiment was designed. The flowability of the cementitious material was tested, and bending strength, compressive strength, pore structure characteristics, product composition, functional groups, and morphological features were analyzed microscopically. The experimental results indicate that, under the influence of a water-reducing agent, the optimal mix ratio for the new multi-component cementitious material is a water-to-cement ratio of 0.5, with red mud at 18%, metakaolin at 18%, desulfurization gypsum at 6%, silica fume at 8%, and cement at 50%. At this ratio, the performance of the new multi-component cementitious material is optimal, achieving a bending strength of 7.53 MPa, a compressive strength of 28.87 MPa, and a porosity of 17.89%. XRD analysis reveals that the hydration products of the multi-component cementitious material include Ca(OH)2, CaCO3, and calcium silicate hydrate gel (C−S−H), among other gels and crystals. FTIR analysis indicates an increase in Si—O and Al—O bonds within the material. TG analysis shows significant mass loss of bound water in the hydration products between 30°C and 200°C, indicating the formation of a large amount of gel and crystals in R−M−S−C−D. SEM scanning observed a substantial presence of network-like or clustered gels and crystals such as ettringite. Under the synergistic activation of alkalis and sulfates, the cementitious material reacts to produce calcium silicate hydrate gel (C−S−H), calcium aluminosilicate hydrate gel (C−A−S−H), ettringite, and other products, which provide excellent structural support and pore-filling effects, while optimizing mechanical properties and pore structure. This study demonstrates that the new solid waste system based on red mud and cement has promising applications for sealing air leaks in coal mines.

     

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