双转子永磁传动不平衡和失准耦合振动的抑制控制方法

Suppression and control of unbalanced and misalignment coupler vibration of a double-rotor permanent magnet drive

  • 摘要: 大型带式输送机在启制动工况或非均匀负载条件下,双转子永磁传动系统易受周期性激励和扰动产生较大振动,特别是该系统磁场呈现非正弦分布以及存在涡电流谐波等因素,使得该系统运行中的振动控制变得尤为重要。双转子永磁传动系统具有调速高效、运行成本低、适应能力强且等优势,但其非线性特征明显。神经网络迭代学习控制算法通过引入非线性激活函数和深度结构,使得网络能够拟合系统的非线性特征,在迭代学习过程中,网络根据系统的实时振动数据不断调整参数,以实现振动抑制的目标。故采用该算法对转子系统的振动抑制开展研究,对提升系统整体的稳定性,确保其安全高效运行有着重要意义。针对双转子永磁传动系统中磁场非正弦分布及涡电流谐波等因素诱发的传动不平衡与失准耦合振动问题,提出一种改进的神经网络迭代学习控制算法(MNN−ILC),创新性引入了基于误差值的自适应因子σ和正则化的权重衰减系数λ,以快速响应系统变化并减少误差,旨在有效抑制振动。采用多物理场有限元仿真,模拟系统在不对中不平衡状态下的振动特性。为验证所提算法的有效性,以1台55 kW的双转子永磁传动系统为研究对象,测试其在不同转速下的实时缓振能力。结果显示:未施加控制时测量点的最大振幅为18.7 μm;施加MNN−ILC算法后,振幅最大值降低至3.1 μm,减幅达到约83.4%。通过对比MNN−ILC算法与传统ILC算法、现有改进的ILC算法,发现施加控制后约10 s时,传统ILC算法开始发散,而MNN−ILC算法仍能保持良好的稳定控制性能,将振幅控制在±3.5 μm以内。MNN−ILC相较于ILC,振动抑制效果提升了约51.9%、58.1%、61.4%;在响应时间上分别减少了约33.4%、32.0%、32.5%。该研究为双转子永磁传动系统的振动抑制提供了重要的理论参考。

     

    Abstract: Under starting and braking conditions or non-uniform load conditions of large belt conveyors, the double-rotor permanent magnet drive system is susceptible to large vibrations caused by periodic excitations and perturbations. In particular, the non-sinusoidal distribution of the magnetic field and the presence of eddy current harmonics make the vibration control of the system particularly important. The double-rotor permanent magnet drive system has the advantages of high efficiency in speed regulation, low operating cost, strong adaptability and so on, but its nonlinear characteristics are obvious. The neural network iterative learning control algorithm makes the network able to fit the nonlinear features of the system by introducing nonlinear activation function and depth structure. During the iterative learning process, the network continuously adjusts the parameters according to the real-time vibration data of the system to achieve the goal of vibration suppression. Therefore, using this algorithm to study the vibration suppression of the rotor system is of great significance to improve the overall stability of the system and ensure its safe and efficient operation. An modified neural network iterative learning control algorithm (MNN−ILC) is proposed for the transmission unbalance and misalignment coupled vibration problems induced by the non-sinusoidal distribution of the magnetic field and the eddy current harmonics in the double-rotor permanent magnet drive system. In order to effectively suppress vibration, an adaptive factor σ based on the error value and a regularized weight attenuation factor λ are innovatively introduced to quickly respond to system changes and reduce the error. Multi-physics field finite element simulation is used to model the vibration characteristics of the system under unaligned unbalanced condition. In order to verify the effectiveness of the proposed algorithm, a 55 kW double-rotor permanent magnet drive train is used as a research object to test its real-time damping capability at different speeds. The results show that the maximum amplitude of the measurement point without applying the control is about 18.7 μm. After applying the MNN−ILC algorithm, the maximum value of the amplitude is reduced to 3.1 μm, which is a reduction of about 83.4%. By comparing the MNN−ILC algorithm with the traditional ILC algorithm and the existing improved ILC algorithm. It is found that the traditional ILC algorithm starts to diverge at about 10 s after applying the control, while the MNN−ILC algorithm still maintains a good and stable control performance. The amplitude is controlled within ±3.5 μm. MNN−ILC algorithm improved vibration suppression by approximately 51.9%, 58.1%, and 61.4% compared to ILC algorithm. The reduction in response time is about 33.4%, 32.0%, and 32.5%, respectively. This study provides an important theoretical reference for the vibration suppression of double-rotor permanent magnet drive systems.

     

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