红沙制备胶结充填材料性能可行性试验研究

Feasibility experimental study on performance of cemented filling materials prepared with red sand

  • 摘要: 针对矸石原料不足的问题,以矿区周边赋存的大量天然红沙替代矸石制备胶结充填体,对不同红沙替代率(红沙替代矸石质量比)的矸石−红沙胶结材料、不同浓度的矸石基与红沙基胶结材料性能进行测试,分析红沙替代矸石制备胶结充填材料性能的可行性。随着红沙替代率增加,料浆扩展度与泌水率增加,流变参数(屈服应力、黏度系数)与充填体密度减小,强度与超声波波速先增加后减小。红沙含有的粘土性矿物比矸石少,颗粒细小且粒径级配良好,使得料浆流动性增加,流变剪切应力曲线波动范围减小。剪切应力曲线符合宾汉姆本构模型。细颗粒的红沙可较好的填充充填体孔隙,水化产物可较好的包裹红沙颗粒,因此强度增加;红沙颗粒内部结构不如矸石致密,继续加入红沙,充填体强度略降低。充填体强度与超声波波速呈正相关,微观结构与充填体密度显示,充填体强度不仅与密度有关,还与充填体内部颗粒结构有关。加入红沙后,充填体峰值应变无明显变化,最终应变有所减小,红沙主要影响充填体峰后变形阶段,该影响随养护龄期的增长而减弱。任一浓度下,红沙基料浆扩展度与泌水率大于矸石基料浆,剪切应力曲线光滑,流变参数小于矸石基料浆;随着浓度增加,2种料浆泌水率差值逐渐减小,流变参数差值逐渐增大。红沙基充填体早期强度大,后期强度略小于矸石基充填体。输送性能与力学特性表明红沙可较好的取代矸石制备胶结充填材料,为煤矿提供了一种可选的胶结充填材料。

     

    Abstract: In view of the problem of shortage of gangue raw materials in mining area, a large amount of natural red sand was used to substitute gangue to prepare cemented backfill. The properties of gangue-red sand cemented materials with different red sand replacement rates (mass ratio of red sand instead of gangue), gangue based and red sand based cemented materials with different concentrations were tested, and to analyse the feasibility of preparing cemented filling material with red sand instead of gangue. With the increase of red sand replacement rate, slurry slump flow and bleeding rate both increased, rheological parameters (yield stress, viscosity coefficient) and backfill density decreased, and uniaxial compressive strength (UCS) and ultrasonic wave velocity increased first and then decreased. The content of clay minerals in red sand is less than that of gangue, the particles of red sand are fine and well graded, which increased the fluidity of slurry and reduced the fluctuation range of shear stress value of rheological curve. The slurry shear stress curve conformed to Bingham constitutive model.The fine red sand could better fill the pores of the backfill, and the hydration products could wrap the fine particles quickly, therefore the strength increased. The internal structure of red sand particles is not as dense as that of gangue, as the red sand continued to be added, the backfill strength was slightly reduced. The UCS was positively correlated with ultrasonic wave velocity. The microstructure and density of the backfill showed that the UCS was not only related to the density, but also to the internal particle structure of the backfill. After adding red sand, the peak strain of the backfill did not change significantly, the final strain decreased, red sand mainly affected the post-peak deformation stage, and this effect weakened with the growth of curing age. Under the same concentration, the slump flow and bleeding rate of red sand based slurry were larger than that of gangue based slurry, and the rheological parameters were smaller than gangue based slurry. With the increase of concentration, the difference of bleeding rate of two kinds of slurry gradually decreased, and the difference of rheological parameters gradually increased. The UCS of red sand based backfill was higher in early stage, but slightly lower in late stage than gangue backfill. The transportation performance and mechanical properties showed that red sand could better replace gangue to prepare cemented filling materials, which provided an alternative cemented filling material for coal mine.

     

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