液压支架大功率供液系统的现状与智能化发展趋势

Current situation and intelligent development trend of high power liquid supply system of hydraulic support

  • 摘要: 煤矿井下采煤工作面供液系统为液压支架提供高压大流量液压动力,其性能和可靠性是综采成套装备安全智能高效工作的关键。为进一步保障采煤工作面支护安全,保证液压支架跟机速度,总结供液系统发展现状、提炼智能供液关键技术需求和发展方向是实现大功率供液系统性能跃升的首要环节。以当前液压支架供液系统大功率化、智能化发展为背景,系统地归纳分析了液压支架大功率供液系统的构型和工作原理,论述并比较了多种泵控和阀控构型的稳压控制方法;着眼于大功率供液系统压力和流量连续控制需求,分析对比了相关研究中高压大流量高水基比例卸载阀和比例流量阀的先导驱动、结构原理、工作参数等方面的特点,指出了高压大流量高水基连续控制阀研发的重点难点;针对支撑按需供液精准控制的长管路动力传递环节建模和稳压控制方法,论述了液压支架长管路非恒定流动力学建模方法的现实意义,总结比较了面向液压支架周期复合动作的强时变供液系统稳压控制策略和方法;围绕系统安全可靠性保障需求,综述了包含监测和诊断的供液系统智能运维技术研究现状。聚焦综采工作面可靠高效应用需求和高水基液压系统智能化技术前沿,分析了限制供液系统控制性能突破的理论瓶颈,全面地总结了目前大功率供液系统关键技术研发的不足;论述了从元件和系统层面提升控制性能及其可靠性以支撑大功率液压支架供液系统智能化发展的必要性,并提出了液压支架供液系统的未来技术发展方向。

     

    Abstract: The liquid supply system of coal face in underground coal mine provides high pressure and large flow hydraulic power for hydraulic support, and its performance and reliability are the key to the safe, intelligent and efficient work of fully mechanized mining equipment. In order to further ensure the safety of coal face support and ensure the following speed of hydraulic support, summarizing the development status of liquid supply system and refining the key technology requirements and development direction of intelligent liquid supply system is the primary link to realize the performance improvement of high-power liquid supply system. Based on the background of high power and intelligent development of hydraulic support liquid supply system, the configuration and working principle of high power liquid supply system of hydraulic support are systematically summarized and analyzed, and the pressure stabilization control methods of various pump control and valve control configurations are discussed and compared. Focusing on the requirements of pressure and flow continuous control of high-power liquid supply system, the characteristics of pilot drive, structural principle and working parameters of high-pressure, large-flow and high-water-based proportional unloading valves and proportional flow valves in related studies are analyzed and compared, and the key and difficult points in high-pressure, large-flow and high-water-based continuous control valve are pointed out. Aiming at the modeling of power transfer link and pressure stabilization control method of long pipeline supporting accurate control of liquid supply on demand, the practical significance of unsteady flow mechanical modeling method of long pipeline of hydraulic support is discussed, and the pressure stabilization control strategy and method of strong time-varying liquid supply system oriented to periodic composite action of hydraulic support are summarized and compared. Focusing on the requirements of system security and reliability assurance, the research status of intelligent operation and maintenance technology of liquid supply system including monitoring and diagnosis is reviewed. Focusing on the reliable and efficient application requirements of fully mechanized mining face and the frontier of intelligent technology of high water-based hydraulic system, the theoretical bottleneck restricting the breakthrough of control performance of liquid supply system is analyzed, and the shortcomings of key technology research and development of high power liquid supply system are summarized comprehensively. The necessity of improving the control performance and reliability from the component and system level to support the intelligent development of the liquid supply system of high-power hydraulic support is discussed, and the future technical development direction of the liquid supply system of hydraulic support is put forward.

     

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