燃用高碱煤锅炉积灰结渣模型与数值模拟研究现状及进展

An overview of research status and progress of fouling and slagging model and numerical simulation in high alkali coal-fired boilers

  • 摘要: 新疆准东矿区蕴藏大量煤炭资源,这些煤炭具有超低灰分、热值高、易燃尽、含硫量低等众多优点,是动力用煤的理想选择。然而,直接燃用高碱煤会导致锅炉内严重的积灰结渣现象,影响锅炉安全和效率。在以往的研究中,已经建立了较为成熟的预测干沉降行为的模型。系统全面地综述了数值模拟过程中高碱煤锅炉内灰颗粒的形成、沉积、生长机理及黏附准则,对各种灰沉积模型的原理和优缺点进行了论述。在此基础上,对燃烧高碱燃料锅炉内炉膛受热面、对流管束、过热器及再热器表面以及燃烧器附近的积灰结渣数值模拟研究进行了总结。讨论了高碱煤锅炉与普通锅炉积灰结渣的差异性。高碱煤中高含量的Na以及有机结合态元素在燃烧过程中易气化,从而更容易形成细颗粒;冷凝沉积也是导致燃用高碱煤后炉内严重积灰结渣的主要作用机制;高碱煤灰渣中亚微米颗粒的相变、气态碱金属及碱土金属(Alkali and Alkaline Earth Metals, AAEMs)化合物的非均相凝结、超细颗粒的凝聚作用均促进了高碱煤锅炉内沉积层的生长;高含量的AAEMs化合物使得熔融态灰颗粒捕获粒子的能力大幅增强。同时对锅炉燃烧高碱煤的科学研究发展方向进行了展望。为了准确地预测高碱煤灰分的沉积过程,还需建立更复杂、更全面的灰分沉积模型,综合考虑灰颗粒的生成、撞击、黏附、反弹、侵蚀以及沉积形态预测。

     

    Abstract: The Zhundong mining area in Xinjiang province is abundant in coal resources, which are a great option for power plants due to its numerous benefits, including extremely low ash content, high calorific value, low flammability, and low sulfur content. Nevertheless, direct burning of high-alkali coal would cause significant fouling and slagging phenomena in boilers, affecting the safety and efficiency of boiler. In previous research, some mature models for forecasting the behavior of ash deposition have been developed. A summary of the creation, deposition, growth process, and sticking criteria of ash particles in high alkali coal-fired boilers during numerical simulation is proposed. The principles, benefits, and drawbacks of various ash deposition models were illustrated in this work. This serves as the foundation for a review of the numerical simulation of fouling and slagging in high alkali coal-fired boilers, including the heating surface, convection tube bundle, superheater and reheater surface, and burner area. The differences of fouling and slagging between high alkali coal-fired boiler and ordinary coal-fired boiler are discussed. The high content of Na and organic combined elements in high alkali coal are easy to gasify during combustion, which makes it easier to form fine particles. Condensation deposition is also the main mechanism leading to serious fouling and slagging in the high alkali coal-fired boilers. The phase transformation of submicron particles in high alkali coal ash, heterogeneous condensation of gaseous condensation of gaseous alkali and alkaline earth metals (AAEMs) compounds, and the coagulation of ultrafine particles promote the growth of deposited layers in high alkali coal-fired boilers. The high content of AAEMs compounds greatly enhances the ability of molten ash to capture particles. Meanwhile, the development direction of scientific research on high alkali coal-fired boilers is prospected. In order to better predict the ash deposition process of high-alkali coal, a more complex and comprehensive ash deposition model that takes into account the generation, impact, adhesion, rebound, erosion, and deposition morphology prediction of ash particles is required.

     

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