井下机器视觉系统表面自清洁技术现状与展望

Progress and prospect of surface self-cleaning technology of machine vision system in underground mining

  • 摘要: 井下机器视觉系统在煤矿智能化中具有信息采集和智能决策的作用,但面临煤尘、水雾和光照的影响,导致图像质量不稳定,影响智能装备的决策,研究高效可靠的清洁技术对保证井下机器视觉系统稳定运行至关重要。介绍了井下机器视觉系统表面自清洁技术的概念、原理和清洁过程,分析了井下机器视觉系统的工况与组成,指出粉尘质量浓度、光照条件等工作面环境因素对自清洁技术路径有影响,应明晰煤尘产尘机制,从而制定精确的自清洁策略。综述了表面自清洁技术在井下与常规条件实践中的研究进展,基于防污机制的不同,重点总结射流自清洁技术、超声波自清洁技术、激光自清洁技术3种清洁技术的研究现状,对其自清洁特性进行分析,指出高压水射流、表面声波适合清洁大面积污渍,气体射流、超声波振动、激光冲击适合颗粒清洁,辅助多功能表面会提升清洁效率。基于接触方式的不同,对比了直接接触式自清洁技术和间接接触式自清洁技术2类清洁技术的优势和劣势,指出直接接触式自清洁技术简单高效,但会损伤镜头膜基底,间接接触式自清洁技术对基地无损伤,但清洁效率较慢。从综合自清洁策略、优化防爆设计和镜头膜材料多功能化3方面指出了井下机器视觉系统面临的技术挑战,针对多技术协同和清洁质量控制的科学难题,提出了远近场协同控制方法,可为井下机器视觉系统表面自清洁技术提供相关技术支撑。进一步展望了机器视觉系统表面自清洁技术在采矿中的发展趋势,随着无人矿车应用到深地、深海和深空(月球)采矿中,开采变得更为复杂,势必将安装更多机器视觉、激光雷达等智能感知系统,利用视觉系统自清洁装置,能够有效提高视觉系统图像质量,从而保障无人采矿的准确性。

     

    Abstract: Machine vision system in underground mining has the function of information collection and intelligent decision-making in coal mine intelligenc, but it is affected by coal dust, water mist and light, which leads to unstable image quality and affects the decision-making of intelligent equipment. The research of efficient and reliable cleaning technology is very important to ensure the stable operation of downhole machine vision system. This study introduces the concept, principle and cleaning process of the surface self-cleaning technology of the underground image acquisition system, and analyzes the working conditions and composition of the underground image acquisition system. It is pointed out that the environmental factors of the working face such as dust concentration and illumination conditions have an impact on the path of self-cleaning technology, and the dust production mechanism of coal dust should be clarified to formulate an accurate self-cleaning strategy. The research progress of surface self-cleaning technology in underground mining and conventional conditions is reviewed. Based on the different anti-fouling mechanisms, the research status of three cleaning technologies, jet self-cleaning technology, ultrasonic self-cleaning technology and laser self-cleaning technology, is summarized. The self-cleaning characteristics are analyzed. It is pointed out that high-pressure water jet and surface acoustic wave are suitable for cleaning large-area stains, gas jet, ultrasonic vibration and laser shock are suitable for particle cleaning, and auxiliary multi-functional surfaces will improve cleaning efficiency. Based on the different contact modes, the advantages and disadvantages of direct contact self-cleaning technology and indirect contact self-cleaning technology are compared. It is pointed out that the direct contact self-cleaning technology is simple and efficient, which will damage the lens membrane substrate, and the indirect contact self-cleaning technology has no damage to the base, and the cleaning efficiency is slow. The technical challenges faced by the underground mining machine vision system are pointed out from three aspects: comprehensive self-cleaning strategy, optimization of explosion-proof design and multi-functionalization of lens film materials. Aiming at the scientific problems of multi-technology collaboration and cleaning quality control, a far-near-field collaborative control method is proposed, which can provide relevant technical support for the surface self-cleaning technology of the underground mining machine vision system. Finally, the development trend of surface self-cleaning technology of machine vision system in mining is further prospected. With the application of unmanned mining vehicles to deep ground, deep sea and deep space ( moon ) mining, mining becomes more complicated. It is bound to install more intelligent sensing systems such as machine vision and lidar, and make use of the self-cleaning device of visual system, which can effectively improve the image quality of visual system, so as to ensure the accuracy of unmanned mining.

     

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