超临界CFB锅炉水冷屏低负荷壁温特性分析

Analysis of wall temperature characteristics of water-cooled platens in supercritical CFB boilers at low loads

  • 摘要: 超临界循环流化床(Circulating Fluidized Bed,CFB)发电机组参与深度调峰时,在低负荷下,锅炉水冷屏入口工质为汽液两相,管屏中的并联管组存在流量分配不均,由此导致壁温偏差过大是影响锅炉低负荷安全运行的突出问题。研究以某350 MW超临界CFB锅炉的水冷屏为实例,首先分析了水冷屏的低负荷运行特性,指出水冷屏在最低直流负荷(30% BMCR)以下全湿态运行,在(30%~45%) BMCR范围半干态运行(管屏内湿态、干态并存),高于45% BMCR全干态运行。之后通过建立壁温计算模型和开发壁温计算程序,深入研究了水冷屏在低负荷下的管内流动、换热以及壁温特性。结果表明:在一定的工质质量流速下,随工质在管内不断吸热,在湿管段管内换热系数升高、壁温降低,在干管段管内换热系数降低、壁温升高;全湿负荷下水冷屏管壁无超温风险,半干和全干负荷下需关注水冷屏工质出口处壁温是否超限。在一定的工质流量偏差下,随工质在管内不断吸热,邻管壁温差在湿管段趋于减小,在湿态、干态并存管段和全干管段趋于增大;邻管壁温差超限首先发生于管屏出口处,需在半干和全干负荷下核算其安全性;在全干负荷下,邻管壁温差随负荷升高基本不变。邻管壁温差最大允许30 ℃时,对应的最大允许流量偏差在全干负荷((45%~55%) BMCR)保持±23%基本不变,在半干负荷((30%~45%) BMCR)随负荷降低而增大至±32%,在全湿负荷(< 30% BMCR)随负荷降低进一步增大。所得成果对超临界CFB锅炉水冷屏的结构优化设计与低负荷安全运行具有重要的指导意义。

     

    Abstract: When a power generating unit equipped with supercritical circulating fluidized bed (CFB) boilers participates in deep peak regulation of the grid, the inlet fluid to the water-cooled platen of the boiler is vapor-liquid two-phase under low loads. Resultingly, there is a marked maldistribution of the fluid mass flow among the parallel tubes in the platen, which leads to a large wall temperature deviation and is a prominent problem affecting the safe operation of the boiler at low loads. The water-cooled platen of a 350 MW supercritical CFB boiler is used as the object for analysis. First, the operation characteristics of the water-cooled platen at low loads are analyzed, pointing out that the water-cooled platen operates in the full-wet state below the lowest once-through load (30% BMCR), in the semi-dry state (wherein the wet and dry states co-exist in the tube platen) in the range of (30%−45%) BMCR, and in the full-dry state above 45% BMCR. Then, based on the establishment of wall temperature calculation model and the development of wall temperature calculation program, the flow, heat transfer and wall temperature characteristics of the water-cooled platen under low loads are studied in depth. The results show that: under a certain mass flow rate of the fluid, with the fluid in the tube continuously absorbing heat, the heat transfer coefficient in the tube increases and the wall temperature decreases in the wet section of the tube, while the two decrease and increase, respectively, in the dry section of the tube; There is no risk of over-temperature under the full-wet loads of the water-cooled platen, but under the semi-dry and full-dry loads, attention must be paid to whether the wall temperature at the fluid outlet of the water-cooled platen exceeds its limit. Under a certain mass flow rate deviation of the fluid, with the fluid in the tube continuously absorbing heat, the wall temperature difference between the neighboring tubes tends to decrease in the wet section, and tends to increase in the semi-dry and full-dry sections of the heating tube; The wall temperature difference between the neighboring tubes exceeding its limit occurs firstly at the fluid outlet of the tube platen, and the safety of wall temperature needs to be examined in the semi-dry and full-dry loads; in the full-dry loads, the wall temperature differences between the neighboring tubes are basically unchanged with the load increases. As the maximum allowable wall temperature difference between the neighboring tubes is 30 ℃, the corresponding maximum allowable mass flow rate deviation of the two tubes is ±23% at full-dry loads ((45%−55%) BMCR), and then increases to ±32% with the load decreasing to the semi-dry loads ((30%−45%) BMCR), and further increases with the load decreasing to the full-wet loads (< 30% BMCR). The results obtained are of great significance for the water-cooled platens in supercritical CFB boilers, both in the structural optimization design and the safe operation at low loads.

     

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