超高工作面上覆厚硬岩组破断运动规律与多重动载产生机理

Thick-hard strata movement law and multi-dynamic load mechanism in longwall face with ultra-large cutting height

  • 摘要: 大采高开采技术具有高产、高效、高采出率等优点,成为榆神矿区厚煤层开采的技术首选。大采高工作面采出空间和装备功率成倍增加,采动效应急剧增强,特别是超大采高与厚硬顶板并存条件下,强矿压现象频发,威胁生产安全。为提升超高工作面围岩控制效果,以曹家滩122104工作面为工程背景,采用现场实测、室内试验、理论分析等手段研究了10 m超大采高工作面厚硬顶板破断运动规律与支架载荷演化特征,探究强矿压产生机理及控制方法。结果表明:大采出空间、高推进速度、多厚硬岩组导致超高工作面液压支架具有“急增阻、高静载、多重动载、高频循环载荷”等承载特征,工况劣化导致顶板载荷快速向超高煤壁转移,引发坚硬煤壁板式劈裂破坏;超大采高导致工作面上覆三个厚硬岩组进入液压支架工况影响区,厚硬岩组呈现小变形破断模式,破断前以弹性变形为主,组内岩层无离层现象,破断后裂隙发育速度快,能量释放率高,破断岩块可形成错位岩梁平衡结构;得到了支架顶梁载荷三维分布曲面及其同顶板结构的协同演化特征,厚硬顶板破断前支架载荷小,分布于立柱支撑区,破断后支架快速增阻进入满负荷状态,多组硬岩破断导致液压支架承受多重动载冲击效应,顶梁载荷偏离立柱支撑区,引发异常支架工况;构建了考虑层间剪力的厚硬顶板短梁结构模型,其内部拉应力降低,剪应力升高,揭示了厚硬顶板小变形沉降原理和拉剪混合破断机理;得到了直覆厚硬顶板破断前后弹性应变能分布特征,给出了厚硬顶板动力破断和应变能释放条件,厚硬顶板弹性小变形破断特征决定了应变能以瞬间释放为主,向破断岩块动能的转换率达到21%,提出了动载冲击力计算方法,厚硬顶板高能量释放率和破断岩块下位大自由空间是超高工作面多重动载产生的直接原因;超前区域压裂后,厚硬岩组由弹性小变形向塑形大变形破断模式转变,高塑性耗散功与高劣化程度降低了动载冲击强度,提升了超高工作面围岩控制效果。

     

    Abstract: Large mining height technology is characterized by high yield, high efficiency, and high recovery rate. It has become the preferred technology for mining thick coal seams in Yushen mining area. The mining space size and equipment power have increased exponentially. Especially in the working face influenced by ultra-large mining height and thick-hard roof, strong mining occurrences happen frequently, threatening mining safety. To improve the control effectiveness of thick-hard roof in ultra-high working face, 122104 longwall panel in Caojiatan is taken as the engineering background. In situ measurement, lab test and theoretical analysis are used to study the motion law of thick-hard roof and the characteristics of support load in 10 m ultra-high working face, which aims to explore the control method of strong mining occurrences. The results show that large mining space, high advance speed and multi-layer thick-hard roof led to strong dynamic load, high resistance increase rate, large static load and high-frequency cyclic load of the ultra-high working face. Roof load is transferred to the ultra-high coal wall rapidly due to support failure, which triggers splitting failure of the hard coal. The ultra-large mining height causes the three thick-hard rock groups 80 m above the seam to enter the influence zone of the hydraulic support. The thick-hard strata groups show small deformation rupture mode, mainly dominated by elastic deformation before failure. There is no separation in rock strata within the same group, but the linkage effect is obvious. After failure, the fracture development speed is fast, but strength deterioration of the broken rock is low. Thus, the load transfer capacity is strong, which can form a stagger-shaped intermittent balance structure. The co-evolution characteristics of the support load and the roof structure are obtained. The support load is small before the breakage of the thick-hard roof, which mainly distributes in supporting area of the column. After the breakage, the rock load is transferred downward rapidly, and support load increases to the maximum resistance. Multiple sets of hard rock breaking cause the hydraulic support to bear multiple dynamic load impact effects. Roof load deviates from the column support area, causing abnormal support conditions. A short beam structure model for thick-hard roof is proposed by considering interlayer shear force. Internal tensile stress decreases while the shear stress increases, which reveals the principle of small deformation of thick-hard roof and the mechanism of tensile-shear mixed failure. The distribution characteristics of elastic strain energy in the thick-hard roof is obtained, and the conditions of dynamic breakage and strain energy release are revealed. The elastic small deformation breaking characteristics of thick-hard roof determines that the strain energy is mainly released instantaneously, and the conversion rate of dynamic energy reaches 21%. The calculating method of dynamic load impact force is put forward, and the high energy release rate of thick hard roof and the large free space of the broken rock block are the direct reasons of multiple dynamic loads in ultra-high working face. After the advanced regional fracturing, the fracture of thick hard rock group changes from small elastic deformation to large plastic deformation mode. The high plastic dissipation work and high deterioration degree of the thick hard roof reduces the dynamic load impacts strength, and the surrounding rock control effect of the super high working face is significantly improved.

     

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