上行复采底板煤柱充填增稳力学机制与承载性能调控

Mechanical mechanism and load-bearing performance regulation of upward re-mining floor coal pillar filling to increase stability

  • 摘要: 底板煤柱失稳诱发上行复采工作面煤岩体塌陷威胁矿井安全,确保底板煤柱采动稳定是安全回收上覆煤炭资源的关键。针对元宝湾煤矿6107工作面上行复采难题,通过理论分析、FLAC3D数值仿真及工程实践,探究了充填体侧向夹持作用下底板煤柱内应力分布特征及其演变规律,揭示了侧限作用下剪应力作用轨迹偏转规律及其对底板煤柱承载能力的强化机制,发现了采动煤柱垂直应力降与耗散能核区连通的动态关联特征,提出了以“垂直应力降+耗散能核区连通”复合指标作为采动煤柱失稳判据,揭示了充填体强度对底板煤柱承载能力的提增效应。结果表明:在充填体夹持作用下,底板煤柱内剪应力作用轨迹发生偏转,充填体夹持作用力由1.0 MPa增加至5.0 MPa时,剪应力作用轨迹由单斜贯穿型演变为V字型,V字型两侧剪应力分量形成诱滑段和阻滑段,且两者相互抵消,剪切自锁效应激活。6号和7号煤柱发生超前失稳,2个煤柱中最大耗散能自左上角和右下角向煤柱中心发育,并最终于中心处形成单斜贯通型剪切破坏区。6号和7号煤柱失稳时,覆岩载荷传递至4号和5号煤柱,5号煤柱距离失稳区更近,故耗散能核区先于4号煤柱连通,4号和5号煤柱亦发生整体性破坏,但其承载能力略大于6号和7号煤柱,1号—3号煤柱未破坏并于工作面推过后继续支撑上覆岩体。工作面推进过程中底板煤柱“垂直应力降”与“耗散能核区连通”存在显著的关联特征,垂直应力降低的过程对应于耗散能核区外缘直至2个核心逐步连通的过程,且垂直应力骤降与耗散能峰值同时出现,“垂直应力降+耗散能核区连通”可作为采动煤柱破坏失稳的判据。充填体强度增大利于保持底板煤柱稳定,不充填和充填体强度为1、2 MPa时,6号和7号煤柱仍会发生超前失稳;当充填体强度增加至3 MPa时,两者不再出现超前失稳。随着充填体强度增加,其煤柱垂直应力先升高后降低,煤柱群各煤柱间载荷实现了自主调整与协同承载。基于此,提出了以“垂直应力降+耗散能核区连通”复合指标作为采动煤柱失稳的判别依据,指出了不宜仅将弹性核区占比大于31%、塑性区不连通等塑性变形特征作为采动煤柱失稳的判别方法,应该考虑采动煤柱在整个承载过程中垂直应力与耗散能的协同演变规律。该研究有望为采动煤柱稳定性评价及其充填体合理强度的确定提供参考。

     

    Abstract: The instability of the bottom coal pillar induces the collapse of the coal pillar at the upward re-mining working face threatens mine safety, and ensuring the mining stability of the bottom coal pillar is the key to the safe recovery of left-over coal seam. In order to solve the problem of upward re-mining in No.6107 working face of Yuanbaowan coal mine, the law of stress distribution in the bottom coal pillars under the lateral clamping effect of the filling body is explored and the law of deflection of the shear stress trajectory under the lateral limit effect and its strengthening mechanism on the bearing capacity of the bottom coal pillars is revealed through theoretical analysis, FLAC3D numerical simulation, and engineering practice. The correlation characteristics of the “vertical stress drop and dissipation energy concentration zone connection” of the mined coal pillar are found, and the dual indicator type of “vertical stress drop + dissipation energy concentration zone connection” is proposed to determine the instability of the mined coal pillars and the enhancement effect of the filling body strength on the bearing capacity of the bottom coal pillars is revealed. The results show that: The shear stress trajectory in the bottom coal pillar is deflected under the action of filling body clamping, and when the filling body clamping force increases from 1.0 MPa to 5.0 MPa, the same shear stress trajectory transitions from monoclinic penetration type to V-shaped, and the shear stress components on both sides of V-shaped form slip-inducing and slip-resisting sections and both cancel each other and the critical monoclinic shear damage stress increases with the increase of filling body strength. The critical monoclinic shear failure stress increases with the increase of filling strength. No.6 and No.7 coal pillars are destabilized, and the maximum dissipation energy in the two pillars develops from the upper left and lower right corners toward the center of the pillars, and finally forms a monoclinic through shear damage zone at the center. The overburden load is transferred to the No.4 and No.5 coal pillars when the No.6 and No.7 coal pillars are destabilized, and the No.5 coal pillar is closer to the destabilization zone so the dissipation energy core zone is connected earlier than the No.4 coal pillar. No.4 and No.5 coal pillars are also damaged as a whole, but their bearing capacity is slightly larger than No.6 and No.7 coal pillars, No.1, No.2, and No.3 coal pillars are not damaged and continue to support the overlying strata after the working face is pushed through. There is a significant correlation between the “vertical stress drop” and the “dissipative energy core zone connection” in the coal pillars at the bottom of the working face, and the process of vertical stress reduction corresponds to the process of gradually connecting the outer edge of the dissipative energy core zone in the upper left and lower right to the two cores. The “vertical stress reduction + dissipative energy core zone connection” can be used as a criterion for the destabilization of the coal pillar at the bottom. Increasing the backfill strength is beneficial for maintaining the stability of the floor coal pillars. Under the conditions of no backfilling and backfill strengths of 1 MPa and 2 MPa, advanced instability still occurs in coal pillars No.6 and No.7. However, when the backfill strength increases to 3 MPa, advanced instability no longer occurs in these two coal pillars. As the backfill strength increases, the vertical stress in the coal pillars first increases and then decreases, indicating that the load among the coal pillar group is autonomously redistributed, achieving coordinated load-bearing behavior among the pillars. Based on this, the dual index of “vertical stress drop + dissipation energy concentration zone connectivity” is proposed as the basis for discriminating the instability of mining coal pillars, and it is pointed out that it is not appropriate to take only the plastic deformation characteristics such as the elastic core zone proportion greater than 31% and the plastic zone disconnection as the discriminating method for the instability of mining coal pillars but should consider the synergistic evolution of vertical stress and energy dissipation in the whole bearing process of mining coal pillars. The study is expected to contribute to the development of the coal pillar instability and provide a reference for the evaluation of the stability of the mined coal pillar and the determination of the reasonable strength of its filling body.

     

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