煤巷注浆煤浆界面改性原位反应增强机理研究

Research and application on in-situ enhancement mechanism of coal-slurry interface in grouting modification of coal roadway

  • 摘要: 注浆改性是破碎煤巷加固的有效手段,而煤浆界面调控是注浆改性的关键核心。分析煤矿巷道注浆改性技术现状及存在的问题,介绍煤浆界面改性原位反应增强新方法、新材料及井下应用效果。围绕煤浆界面黏结原位增强反应机理这一关键问题,基于煤体裂隙分布及形态、煤体表面物理形貌和化学结构开发新型无机注浆材料。开发纳米粒子递送系统以实现无机注浆材料组分兼容性递送,纳米粒子具有典型的核−壳结构和pH响应特性,储运及运输的中性环境稳定存在,而在胶凝材料水化碱性环境下,纳米粒子发生裂解,并释放内部活性分子,通过在煤浆界面原位形成氢键分子作用实现界面增强,结合界面动态浸润试验,从分子层面阐明有机组分与煤体表面化学基团原位反应的结构演变机制,纳米粒子运输的活性分子以煤体表面的端羟基为引发剂,在煤浆界面原位反应,生成聚合物大分子,这些大分子在煤浆界面作为“分子桥”,使煤浆界面黏结强度提高,试验证实在煤浆界面发生原位反应并形成化学键合,煤浆界面黏结强度由0.7 MPa增至1.7 MPa,注浆效果改善。在注浆材料水化过程中,纳米粒子作为晶核,促进了胶凝材料晶体的成核和生长,使其晶体结构更加规整,结构更加致密。界面细观力学和宏观力学试验验证注浆改性对裂隙煤体界面强度和力学强度增强效果显著。井下试验表明:煤体锚固力由93.5 kN提高至213 kN,注浆后巷道围岩强度分别由26.4 MPa提高至33.5 MPa,巷道变形量由1300 mm降低至200 mm。注浆改性后两帮移近变形量由326 mm降低至152 mm。注浆改性可显著提高锚杆在煤体中的锚固性能,同时可以不同程度地提高巷道顶板岩层和两帮煤体的强度,为松软破碎围岩巷道加固提供了有效方法。

     

    Abstract: Grouting modification is an effective means for reinforcing fractured coal roadways, with the regulation of the coal-slurry interface being the core of grouting modification. This article analyzes the current status and existing issues of grouting modification technology in coal roadways and introduces a new method and material for in-situ reaction enhancement of the coal-slurry interface modification, along with its application effects in underground mines. Focusing on the key issue of the in-situ reaction mechanism for enhancing the bonding of the coal-slurry interface, this study develops a novel inorganic grouting material based on the distribution and morphology of coal fractures, as well as the physical topography and chemical structure of the coal surface. A pioneering nanoparticle delivery system is created to achieve compatible delivery of the components of the inorganic grouting material. The nanoparticles exhibit a typical core-shell structure and pH-responsive characteristics, remaining stable in neutral environments during storage and transportation. However, in the alkaline environment of cementitious material hydration, the nanoparticles decompose and release internal active molecules. These molecules enhance the interface by forming hydrogen bonds at the coal-slurry interface. Combined with dynamic interface wetting experiments, the structural evolution mechanism of the in-situ reaction between organic components and chemical groups on the coal surface is elucidated at the molecular level. The active molecules delivered by the nanoparticles use the terminal hydroxyl groups on the coal surface as initiators to undergo in-situ reactions at the coal-slurry interface, generating polymer macromolecules. These macromolecules act as "molecular bridges" at the coal-slurry interface, improving the bonding strength and the effectiveness of grouting modification. During the hydration of the grouting material, the nanoparticles serve as crystal nuclei, promoting the nucleation and growth of cementitious material crystals, resulting in a more regular and denser crystal structure. After grouting, the anchoring force of the coal mass increased from 93.5 kN to 213 kN. Following grouting, the strength of the roadway improved from 26.4 MPa to 33.5 MPa. Additionally, the roadway deformation decreased from 1300 mm to 200 mm. Meso-mechanical and macro-mechanical experiments validate the significant enhancement of the interface strength and mechanical strength of fractured coal through grouting modification. Underground tests demonstrate that grouting modification significantly improves the anchoring performance of bolts in coal, while also enhancing the strength of the roadway roof strata and the coal walls, providing an effective method for reinforcing soft and fractured surrounding roadways.

     

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