基于激光扫描和深度学习的锚杆群受力测量原理与技术

Laser scanning and deep learning-based measurement methods and techniques for forces of rock bolt groups

  • 摘要: 锚杆支护是矿山、隧道及地下工程中应用最广泛的围岩支护方式,其受力状态的准确监测对于围岩稳定性评估与支护参数优化具有重要意义。现有锚杆受力监测方法多依赖外置或内置传感器,存在适用性差、成本高、干扰大、安装复杂等问题,无法满足巷道全域、大尺度、多锚杆同步测量的实际需求。为解决上述问题,提出了一种基于三维激光扫描与深度学习的无损非接触式锚杆受力测量方法。首先从理论上推导出锚杆托盘三维变形场与锚杆轴力之间的数学关系,利用锚杆拉拔试验结合三维激光扫描技术采集托盘不同工况下的高精度点云数据,并建立归一化变形场计算框架。试验设置36种典型工况,共计获取1 000余组变形场与轴力数据。利用卷积神经网络(CNN)训练预测模型,实现托盘变形场向锚杆轴力的映射,平均测试误差小于±19.25 kN,具备良好的预测精度与泛化能力。基于该方法,研制了2种工程应用设备:一是便携式单锚杆轴力测量系统,采用手持激光扫描仪获取托盘点云,结合预训练模型实现单根锚杆快速测量;二是架站式巷道全域锚杆群受力测量系统,依托高精度激光扫描仪实现巷道全断面点云获取,结合改进的PointNet++算法实现托盘自动识别与分割,再通过深度学习模型批量推算各锚杆轴力。研究表明:三维激光扫描结合深度学习能够突破传统锚杆点测手段的局限,实现大范围、多目标、高精度的非接触式测量。该技术在锚杆施工质量检测以及围岩稳定性评估方面具备重要应用价值,为地下工程支护系统的智能化监测提供了新思路。

     

    Abstract: Rock bolt support is one of the most widely used methods for reinforcing surrounding rock in mines, tunnels, and underground engineering. Accurate monitoring of bolt force is critical for evaluating rock mass stability and optimizing support parameters. Existing monitoring techniques typically rely on external or embedded sensors, which suffer from limitations such as poor adaptability, high cost, susceptibility to interference, and complex installation. These constraints hinder their application in full-section, large-scale, and multi-bolt synchronous measurements in underground roadways. To address these challenges, this study proposes a non-contact and non-destructive method for measuring the forces of rock bolt groups based on 3D laser scanning and deep learning. A mathematical relationship between the 3D deformation field of the bearing plate and the axial force of the bolt is first derived. High-precision point cloud data under various working conditions are acquired through pull-out tests combined with 3D laser scanning. A normalization framework for computing the deformation field is established. A total of 36 representative working conditions are designed, yielding over 1 000 datasets of deformation fields and corresponding axial forces. A convolutional neural network (CNN) model is then trained to map the deformation field to bolt axial force, achieving an average prediction error within ±19.25 kN, demonstrating high accuracy and strong generalization capability. Based on this method, two engineering application systems are developed: A portable single-bolt force measurement system that uses a handheld laser scanner to obtain point cloud data of the bearing plate and quickly predicts the bolt force using the pre-trained model; a tripod mounted full-roadway bolt group force measurement system that acquires full cross-sectional point cloud data with a high resolution laser scanner, automatically identifies and segments the bearing plates using an improved PointNet++ algorithm, and then estimates the axial forces of multiple bolts in batch using the trained deep learning model. The study demonstrates that the integration of 3D laser scanning and deep learning overcomes the limitations of traditional point-based measurement methods, enabling large-scale, multi-target, and high-precision non-contact monitoring. This technology holds significant potential for evaluating bolt installation quality and surrounding rock stability, offering a new approach toward intelligent monitoring of underground support systems.

     

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