高频驻波作用下煤矿呼吸性粉尘运动轨迹及团聚特性

Motion trajectory and agglomeration characteristics of respirable dust particles under action of high frequency standing waves

  • 摘要: 随着煤矿综合采掘机械化水平大幅提高,随之带来的作业场所高浓度粉尘问题严重威胁着煤矿安全生产及作业人员的身体健康,所以将粉尘质量浓度控制在允许的范围内至关重要。高频驻波团聚技术作为一种有效降尘处理手段,具有很大的潜力和实际应用价值。为研究高频驻波参数对呼尘颗粒团聚效率的影响,首先通过COMSOL Multiphysics多物理场仿真软件对呼尘颗粒运动规律进行模拟,然后通过实验平台进行呼尘颗粒团聚实验。模拟结果表明:声压级从140 dB增加到155 dB时,呼尘颗粒到达波节位置的距离从49 cm缩短到1.4 cm;155 dB时,呼尘颗粒间的运动距离最小,100 μm大颗粒附近的呼尘颗粒分布变得更密集,碰撞概率可能更高。频率从40 kHz增加到80 kHz时,呼尘颗粒到达波节位置从47 cm缩短到1.4 cm,并且波节间距逐渐缩短,当达到100 kHz时,呼尘颗粒到达波节位置又增加到14 cm;80 kHz时,呼尘颗粒间的运动距离最小,100 μm大颗粒附近的呼尘颗粒分布变得更密集,碰撞概率可能更高。呼尘颗粒粒径从1 μm增加到10 μm时,呼尘颗粒到达波节位置从0.1 cm增加到5.8 cm,1 μm时,呼尘颗粒间的运动距离最小,100 μm大颗粒附近的呼尘颗粒分布变得更密集,碰撞概率可能更高。实验结果表明:当频率为80 kHz时,随着声压级的增加,0.7~5 μm粒径的呼尘颗粒团聚效率明显高于其他粒径的呼尘颗粒,其中125 dB时团聚效果最佳。当声压级为125 dB时,随着频率的增加,呼尘颗粒团聚效率表现为先增后减;1 μm呼尘颗粒团聚效率依次为33.64%、36.78%、40.64%、38.55%,其中80 kHz时团聚效果最佳。声压级为125 dB频率为80 kHz湿度为88%时,调节风速为1.0、1.2、1.4、1.6 m/s,此时1 \textμm 呼尘颗粒对应的团聚效率分别是40.64%、40.13%、39.61%、39.10%;调节湿度为73%、78%、83%、88%时,此时1 \textμm 呼尘颗粒对应的团聚效率分别是37.96%、38.84%、39.73%、40.64%。

     

    Abstract: With the substantial increase in the level of comprehensive mining mechanization in coal mines, the problem of high-concentration dust in the workplace has seriously threatened the safety of coal mine production and the health of workers. Therefore, it is very important to control the dust mass concentration within the allowable range. As an effective dust removal treatment method, high-frequency standing wave agglomeration technology has great potential and practical application value. In order to study the influence of high-frequency standing wave parameters on the agglomeration efficiency of respirable dust particles, firstly, the motion law of respirable dust particles is simulated by COMSOL Multiphysics multi-physics simulation software, and then the respirable dust particle agglomeration experiment is carried out through the experimental platform. The simulation results show that when the sound pressure level increases from 140 dB to 155 dB, the distance from respirable dust particles to the node position is shortened from 49 cm to 1.4 cm. At 155 dB, the movement distance between respirable dust particles is the smallest, and the distribution of respirable dust particles near 100 μm large particles becomes denser, and the collision probability may be higher. When the frequency increases from 40 kHz to 80 kHz, the position of the respirable dust particles reaching the node is shortened from 47 cm to 1.4 cm, and the distance between the nodes is gradually shortened. When the frequency reaches 100 kHz, the position of the respirable dust particles reaching the node increases to 14 cm. At 80 kHz, the movement distance between respirable dust particles is the smallest, and the distribution of respirable dust particles near 100 μm large particles becomes denser, and the collision probability may be higher. When the particle size of the respirable dust particles increases from 1 μm to 10 μm, the position of the respirable dust particles reaching the wave node increases from 0.1 cm to 5.8 cm.When 1 μm, the movement distance between the respirable dust particles is the smallest, and the distribution of the respirable dust particles near the 100 μm large particles becomes denser, and the collision probability may be higher. The experimental results show that when the frequency is 80 kHz, with the increase of sound pressure level, the agglomeration efficiency of respirable dust particles with 0.7~5 μm particle size is significantly higher than that of other particle sizes, and the agglomeration effect is the best at 125 dB. When the sound pressure level is 125 dB, with the increase of frequency, the agglomeration efficiency of respirable dust particles increases first and then decreases. The agglomeration efficiency of 1 μm respirable dust particles was 33.64%, 36.78%, 40.64% and 38.55%, respectively, and the agglomeration effect was the best at 80 kHz. When the sound pressure level is 125 dB, the frequency is 80 kHz and the humidity is 88%, the adjustment wind speed is 1.0, 1.2, 1.4, 1.6 m/s, and the agglomeration efficiency of 1 μm respirable dust particles is 40.64%, 40.13%, 39.61%, 39.10%, respectively. When the humidity was adjusted to 73%, 78%, 83% and 88%, the agglomeration efficiency of 1 μm respirable dust particles was 37.96%, 38.84%, 39.73% and 40.64%, respectively.

     

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