陕煤集团400万t/a CO2捕集与封存技术研究与探索

Research and exploration on Shaanxi Coal Group’s 4 million t/a CO2 capture and storage technology

  • 摘要: 现代煤化工在紧扣国家能源安全需求的同时,探索源头减碳、末端减排的绿色发展路径,对应对全球气候变化、保护环境、促进可持续发展和实现碳中和目标具有重要的意义。陕煤集团规划建设400万t/a CO2捕集与封存项目(CCS)在带动自身绿色低碳发展的同时也助力国家早日实现“双碳”目标。从CO2捕集、压缩、输送、封存环境、监测等角度考虑,采用工艺优选、方案优化、数值模拟等方法研究了在鄂尔多斯盆地东缘区块开展大规模CO2地质封存的可行性及可靠性。结果表明:结合“真空解吸+空冷”工艺设计了从煤化工装置低温甲醇洗中捕集的高浓度CO2(摩尔分数为99.9%,捕集量为387万t/a,处理公称能力为400万t/a),经4套CO2压缩机组压缩加压至超临界状态输送至封存场地的工艺流程;借鉴正方形、五点法等油气藏开发井网模式,提出采用井排(两排)井网方式来满足400万t/a CO2封存规模需求,并设计了在注入井端增设加压站,通过与各注入井口串联连接达成单排井网200万t/a的CO2注入规模布局;根据榆碳1井全井段岩心分析化验及神注1井CO2注入实践成果研究,优选出1 000 m以深的延长组至马家沟组5套储盖层作为大规模CO2封存的场所;利用数值模拟方法,对比多套封存工区地层面积方案和考虑一类有利库容区域(咸水层)的单井注入能力,得出动用400 km2的地层面积和构建30口注入井可保障未来0.8亿t CO2封存量的需求,并提出井口CO2注入压力设计参数指标;考虑CO2永久地质封存安全周期,构建了早、中后期CO2封存监测思路,部署了4项监测工作机制建议和监测井的规划,形成400万t/a CO2安全封存的全流程监测体系,为国内外开展大规模CO2地质封存提供借鉴。

     

    Abstract: While modern coal chemical industry addresses national energy security demands, its exploration of green development pathways featuring source emission reduction and terminal decarbonization holds significant implications for global climate change mitigation, environmental protection, sustainable development promotion, and carbon neutrality achievement. Shaanxi Coal and Chemical Industry Group plans to construct a 4 million t/a CO2 capture and storage (CCS) project, which will drive its own green and low-carbon development, and contribute to the nation’s accelerated realization of carbon peak and carbon neutrality goals. From the perspectives of CO2 capture, compression, transportation, storage environment, and monitoring, the feasibility and reliability of implementing large-scale CO2 geological storage in the East margin blocks of Ordos Basin were investigated through process optimization, scheme optimization, numerical simulation, and other methods. Specifically, the results show that: the process flow is designed based on the “vacuum desorption + air cooling” technology to capture high-purity CO2 (99.9% concentration, annual capture capacity of 3.87 million tons, with a nominal processing capacity of 4 million t/a) from the low-temperature methanol wash unit of coal chemical facilities. The captured CO2 is then compressed to supercritical state through four sets of CO2 compressor units and transported to the storage site. Drawing on oil/gas reservoir development well patterns such as square configuration and five-spot flooding, the proposal adopts a dual-row well array layout to meet the annual CO2 storage capacity requirement of 4 million t/a with booster stations added at injection wellheads. Through series connection of wellheads, this achieves 2 million t/a CO2 injection capacity per row. Based on core analysis from Well Yutan-1 and CO2 injection practical achievements at Well Shenzhu-1, five reservoir-caprock combinations from Yanchang Formation to Majiaogou Formation ( > 1 000 m depth) are selected as large-scale CO2 storage targets. By numerical simulation, comparing multiple storage area schemes and considering single-well injectivity in Type-I favorable reservoir-capacity zones (saline aquifers), the study concludes that mobilizing 400 km2 formation area and constructing 30 injection wells could meet future 80-million-ton CO2 storage demand, with proposed wellhead injection pressure parameters. Considering the safety cycle of CO2 permanent geological storage, the early, middle and late CO2 storage monitoring ideas were constructed, and four monitoring mechanism suggestions and monitoring well planning were deployed to form a whole process monitoring system for 4 million t/a CO2 safe storage, providing reference for large-scale CO2 geological storage at home and abroad.

     

/

返回文章
返回