煤气化细渣催化综纤维素热解制备羰基化合物特性研究

Study on characteristics of carbonyl compounds from pyrolysis of holocellulose catalyzed by coal gasification fine slag

  • 摘要: 生物质与煤气化细渣的资源化利用对于保障国家能源安全、减少环境污染、实现我国“双碳”目标具有重要意义。热解作为生物质热化学转化基础,能够在极短时间内将生物质转化为生物油、生物炭和小分子气体,是最具发展前景的生物质高值化利用技术之一,但生物油组分复杂、稳定性差,难以直接利用。非原位催化快速热解技术能够在线调控生物质热解气转化路径,从而提高生物油中羰基化合物含量,富羰基生物油作为重要的平台物可以通过羟醛缩合、还原醚化等反应合成汽柴油、润滑油等产品,然而目前使用的催化剂存在合成方法复杂、成本高等核心问题。因此,创新性的将煤气化细渣应用于生物质催化快速热解领域,提出“综纤维素快速热解+煤气化细渣定向催化”的制富羰基生物油新方法,以实现生物质和煤气化细渣的综合利用。以玉米秸秆综纤维素为原料,煤气化细渣为催化剂,通过非原位催化快速热解技术,研究了热解温度、催化温度以及催化剂添加比例对热解产物分布和组成的影响,采用多种现代分析仪器对使用前后催化剂进行表征,最后考察了催化剂的循环稳定性与再生。结果表明:生物油和生物炭产率随热解温度升高而减小,450 ℃时生物油产率最高,约为49.8%;随着催化温度从400 ℃增加至550 ℃,生物油产率从40.1%下降至32.2%,气体产率从36.8%增加至45.4%,H2+CH4、CO2和CO产率分别从5.3、40.7、53.1 mL/g上升至57.2、55.9、124.3 mL/g;当催化剂添加比从0.5增加至2时,生物油产率从46.6%下降至36.2%,CO2和CO产率分别从36.4、46.3 mL/g上升至51.7、59.9 mL/g;当催化剂添加比从0增加至2时,羰基化合物峰面积比从48.9%增加至81.9%,酮类化合物峰面积比从41.4%增加至81.2%,其中羰基化合物主要包括1-羟基-2-丙酮等直链酮、2-环戊烯-1-酮等环状酮以及糠醛、5-羟甲基糠醛;当催化剂添加比从0增加至0.5时,1-羟基-2-丙酮峰面积比从1.41%提高至48.98%;催化剂使用后晶相未发生改变,但表面O与C的原子比减小;煤气化渣使用前表面铁中Fe2+原子比为60.08%,使用后Fe2+原子比减少;催化剂循环使用5次后,羰基化合物峰面积比从75.7%下降至67.6%,活性降低的原因主要为表面金属物种被氧化。

     

    Abstract: The resource utilization of biomass and coal gasification fine slag (CGFS) is considered crucial for ensuring national energy security, mitigating environmental pollution, and achieving China’s “dual carbon” target. Pyrolysis, as the fundamental thermochemical conversion of biomass, enables the rapid transformation of biomass into bio-oil, biochar, and small-molecule gases within milliseconds, representing one of the most promising technologies for high-value biomass utilization. However, direct application of bio-oil is hindered by its complex composition and poor stability. The conversion pathways of biomass pyrolysis vapors are dynamically regulated through ex-situ catalytic fast pyrolysis technology, thereby enhancing carbonyl compound content in bio-oil. This carbonyl-enriched bio-oil serves as a critical platform intermediate for synthesizing gasoline/diesel and lubricants via aldol condensation and reductive etherification reactions. Nevertheless, existing catalysts are constrained by complex synthesis procedures and prohibitive costs. Thus, CGFS was innovatively employed in biomass catalytic fast pyrolysis, and a novel strategy termed “holocellulose rapid pyrolysis coupled with CGFS-directed catalysis” was proposed for producing carbonyl-enriched bio-oil, achieving synergistic utilization of biomass and CGFS. Systematic investigations were conducted using corn stalk holocellulose as feedstock and CGFS as catalyst through ex-situ fast catalytic pyrolysis. The effects of pyrolysis temperature, catalytic temperature, and catalyst-to-feedstock mass ratios on product distribution and composition were comprehensively analyzed. Catalyst characterization was performed using XRD, SEM–EDS, and XPS, with additional evaluation of cycling stability and regeneration capacity. Key findings demonstrated that: bio-oil and biochar yields were reduced with increasing pyrolysis temperature, peaking at 49.8% bio-oil yield at 450 ℃. A progressive decrease in bio-oil yield from 40.1% to 32.2% was observed as the catalytic temperature was elevated from 400 ℃ to 550 ℃, while gas yield was enhanced from 36.8% to 45.4%. This thermal transition was accompanied by significant increases in H2+CH4, CO2, and CO yields, rising from 5.3, 40.7, and 53.1 mL/g to 57.2, 55.9, and 124.3 mL/g, respectively. Increasing mass ratios of catalyst to holocellulose from 0.5 to 2 reduced bio-oil yield from 46.6% to 36.2%, while CO2 and CO yields rose from 36.4 and 46.3 mL/g to 51.7 and 59.9 mL/g. A marked enhancement in carbonyl compound content was achieved through catalyst loading optimization, with relative abundance increasing from 48.9% to 81.9% as the catalyst-to-feedstock ratio was elevated from 0 to 2. Concurrently, ketonic species exhibited similar amplification from 41.4% to 81.2%. The carbonyl fraction was predominantly composed of linear ketones (e.g., 1-hydroxy-2-propanone), cyclic ketones (e.g., 2-cyclopenten-1-one), and furan derivatives including furfural and 5-hydroxymethylfurfural. Notably, peak area ratio of 1-hydroxy-2-propanone was elevated from 1.41% to 48.98% as the catalyst-to-feedstock ratio was elevated from 0 to 0.5. The crystallographic phases of CGFS remained unaltered after use, while the surface O and C atomic ratio was reduced. The fresh CGFS exhibited an Fe2+ content of 60.08%, and the value decreased after use. After five catalytic cycles, carbonyl content declined from 75.7% to 67.6%, primarily attributed to oxidation of surface metallic species.

     

/

返回文章
返回