煤矿智能化钻场关键技术研发进展

Research progress of key technology of intelligent drilling field in coal mine

  • 摘要: 在分析煤矿钻场技术研发现状的基础上,提出了包括自动钻机及配套设备、井下钻场集控站、移动巡检终端、地面控制站、钻场局域网等的总体框架。构建了无线网络结合矿用环网的智能化钻场网络架构,利用无线MESH网络的钻场局域网快速组网技术以解决钻场设备频繁移动导致的组网难题。构建了具有树形拓扑结构的智能化钻场控制系统,制定了满足协同数据和非协同数据传输需求的多机数据标准化规则,建立了基于设备运行逻辑判断和状态数据传递方法的多机协同运行与调控机制,以实现全钻场协同、高效运行。提出了分别面向复杂设备、简单设备以及钻场运行流程的数据可视化方案,以实现钻场远程数据可视化交互控制。构建了智能化钻场集中−分布混合式传感器监测系统,建立了设备典型故障数据库和正反向混合故障推理机制,以实现故障实时智能诊断与定位。指出智能化钻场技术研发方向:开发随钻力学传感器与传感器网络系统,构建钻场环境全面智能监测系统,提高状态判识准确性与数据利用率,全面提升钻场状态智能感知能力;开发基于状态语义的设备数据交互与工序异常判识模型,制定跨设备工序状态逻辑判识规则,提出复杂时变工况的宽容错运行流程调控机制,提升设备协同运行效率;搭建基于5G与物联网的钻场多层次网络系统,构建长周期多维数据的智能分析算法,开发钻孔设计优化决策系统,突破钻场“信息孤岛”困局;构建智能化远程运维体系,搭建全钻场孪生场景与远程操控平台,开发面向装配环境的VR培训系统,破解智能化设备维保难题。

     

    Abstract: Based on the analysis of the current situation of technology research and development in coal mine drilling field, an overall framework including automatic drilling rigs and supporting equipment, centralized control station in underground drilling field, mobile inspection terminals, ground control station, and local area networks in drilling field is proposed. The intelligent drilling field network architecture combining wireless network and mining ring network has been constructed. The rapid networking technology of the drilling field local area network using wireless MESH is utilized to solve the networking problem caused by the frequent movement of drilling field equipment. The intelligent drilling field control system with a tree topology structure has been constructed. Standardized rules for multi-machine data that meet the transmission requirements of collaborative and non-collaborative data have been formulated. The mechanism of multi-machine collaborative operation and regulation based on the logical judgment of equipment operation and the method of status data transfer has been established to achieve the collaborative and efficient operation of the entire drilling field. Data visualization schemes for complex equipment, simple equipment and the operation process of the drilling field have been proposed respectively to achieve remote data visualization interactive control of the drilling field. The intelligent centralized - distributed hybrid sensor monitoring system for drilling field has been constructed, and the typical equipment fault database and forward - reverse hybrid fault reasoning mechanism have been established to achieve real-time intelligent diagnosis and location of faults. The research and development direction of intelligent drilling field technology are pointed out: to comprehensively enhance the intelligent perception ability of the drilling field status by developing the mechanical sensors and sensor network systems while - drilling, constructing the comprehensive intelligent monitoring system for the drilling field environment, and improving the accuracy of status identification and data utilization rate; to improve the collaborative operation efficiency of equipment by developing the device data interaction and process anomaly identification model based on state semantics, formulating the cross-device process state logical identification rules, and proposing the fault-tolerant operation process regulation mechanism for complex time-varying working conditions; to break through the predicament of “information islands” in the drilling field by building the multi-level network system for the drilling field based on 5G and the Internet of Things, constructing the intelligent analysis algorithm for long-term multi-dimensional data, and developing the optimization decision-making system for drilling design; to solve the maintenance and repair problems of intelligent equipment by building the intelligent remote operation and maintenance system, establishing the twin scene and remote control platform for the entire drilling field, and developing the VR training system for the assembly environment.

     

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