沿空巷道软煤帮不规则锚索孔封闭注浆加固试验及工程应用

Experiment and engineering application of sealing grouting reinforcement for irregular anchor cable holes of soft coal support in gob-side entry

  • 摘要: 随着小(无)煤柱开采技术推广,沿空煤巷受到回采动压的影响矿压显现愈加强烈,煤帮变形程度大,煤岩体围岩裂隙发育,帮锚索普遍存在钻孔成型不规则、封孔难度大、锚索锚固段易失效等技术问题,为有效解决软碎煤帮锚索支护难题,研发了一种适用于不规则锚索孔封闭的注入式封注一体塞。通过理论分析、实验室试验、现场工业性试验和矿压监测相结合的研究方式,对注入式封孔机理、高压注浆效果及锚索锚固性能进行了分析。结果表明:软碎煤体钻孔成型不规则,孔壁凹凸不平,普通注浆锚索封孔结构难以高效封闭锚索孔自由段环形空间。为此,提出了软碎煤体锚索钻孔的注入式封注一体结构,阐述了其封孔机理和施工工艺。该结构具有封孔工艺简单、封闭效果好的特点,并推导了规则钻孔与不规则钻孔封孔段注浆压力的力学关系式。结合材料配比试验,确定了封孔材料和注浆材料优选配比;通过封孔材料填充试验和高压注水试验,确定了不同封孔段长度与注入封孔料体积、注浆压力极值的关系,为软岩锚索孔封孔段长度、注浆参数设计提供技术指导。针对矿井33132巷断层带小煤柱围岩整体软弱破碎和锚索杆体容易脱落失效的技术难题,提出了先锚后注和先注后锚2种锚注联合加固方案。先锚后注支护方案有效封闭了锚索浅部不规则钻孔,通过锚索自由段环形空间的高压注浆实现了锚索全长锚固和锚固区围岩加固,锚索锚固力显著提高,锚索拉拔测试的合格率提高了55%,围岩变形量减少了48.2%,有效保证了沿空巷道空间安全和围岩稳定性。上述研究结果表明,注入式封注一体塞及其施工工艺,可明显提高软碎煤帮不规则锚索孔浅部封孔效率,实现了对软碎煤帮锚索的全长锚固和锚固区围岩加固,提升了沿空巷道软煤帮围岩控制效果。

     

    Abstract: With the promotion of small coal pillar mining technology, the mining pressure along the gob-side entry is increasingly affected by the dynamic pressure of mining, and the degree of deformation of the coal support is large. The cracks in the surrounding rock of the coal rock mass are developed, and there are technical problems such as irregular drilling formation, difficult hole sealing, and easy failure of the anchor cable anchoring section. In order to effectively solve the problem of soft broken coal support anchor cable support, an injection type sealing plug suitable for sealing irregular anchor cable holes has been developed. Through a combination of theoretical analysis, laboratory experiments, on-site industrial tests, and mining pressure monitoring, the mechanism of injection type hole sealing, high-pressure grouting effect, and anchor cable anchoring performance are analyzed. The results show that the drilling of soft broken coal is irregular, the hole wall is uneven, and the ordinary grouting anchor cable sealing structure is difficult to efficiently seal the annular space of the free section of the anchor cable hole. An injection type sealing integrated structure for soft broken coal anchor drilling is proposed, and its sealing mechanism and construction process are explained. It has the characteristics of simple sealing process and good sealing effect, and the mechanical relationship between grouting pressure in the sealing section of regular and irregular drilling is derived; Based on material ratio tests, the optimal ratio of sealing materials and grouting materials is determined. The relationship table between the length of different sealing sections and the volume of injected sealing materials and the extreme value of grouting pressure is determined through sealing material filling tests and high-pressure water injection tests, providing technical guidance for the design of sealing section length and grouting parameters for soft rock anchor cable holes. In response to the technical difficulties of the overall weakness and fragmentation of the surrounding rock of the small coal pillar in the fault zone of gob-side entry 33132 of the mine, and the easy detachment and failure of the anchor rod, two anchor injection combined reinforcement schemes are proposed: anchoring before grouting support schemes and grouting before anchoring support schemes. The anchoring before grouting support schemes effectively seal the irregular boreholes in the shallow part of the anchor cable, and achieve the full length anchoring of the anchor cable and the reinforcement of the surrounding rock in the anchoring zone through high-pressure grouting in the annular space of the free section of the anchor cable. The anchoring force of the anchor cable is significantly improved, and the pass rate of the anchor cable pull-out test is increased by 55%. The deformation of the surrounding rock is reduced by 48.2%, effectively. The above research results indicate that the injection type sealing and injection integrated plug and its construction technology can significantly improve the shallow sealing efficiency of irregular anchor holes in soft broken coal support, achieve full length anchoring of soft broken coal support anchor cables and reinforcement of surrounding rock in the anchored influence zone, and enhance the control effect of surrounding rock in soft coal support along gob-side entry.

     

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