多源煤基固废材料绿色协同综合循环多场景利用途径探索

Exploration of green collaborative comprehensive recycling and multi-scenario utilization of multi-source coal-based solid waste materials

  • 摘要: 目前我国煤基全固废材料(煤矸石、粉煤灰、钢渣等)面临着年产量大、综合利用率低、环境污染与土地占用等问题,立足低碳循环经济核心理念,探索与思考煤基全固废低碳胶凝材料资源化利用途径,提出煤矿井下到井上循环利用技术体系。总体概述为多源煤基固废矿物成分深度解析—原料级配比优化—加工工艺精细化调控—协同激发与高效活化—精细化加工等关键工艺流程,制备出满足井上井下多场景应用的材料。系统阐述全固废材料作为井下基础原料,通过激发活化成低碳胶凝材料,材料28 d抗强度高达25 MPa,回弹率< 10%,封堵率≥95%,成本节约40%,完全替代传统水泥基材料,满足井下注浆加固、瓦斯抽采钻孔高效封孔与巷道表面快速薄喷防护性能要求;结合煤矿井下产生的煤矸石协同利用制备出井下巷道喷射功能性混凝土、路基材料与充填材料,材料在力学性能、稳定性与环保与安全等方面均满足施工标准,且在实际应用中展现出良好的适应性,实现固废在井下的高效循环利用与减沉增效。井上场景煤基全固废材料消纳利用主要为:制备透水砖等生产建材,规模化用于道路路基、基层材料及煤矸石生态土作生态修复基质,大幅度消纳煤基全固废材料。目前,煤基全固废材料综合利用呈现“四多四少”的特点,仍面临着规模化、无害化、高值化利用不足与相关标准体系缺失等挑战。未来聚焦于全固废材料梯级回收与资源化利用,制定和完善涵盖分类收集、精细化分拣、高效转化及高值化利用等关键环节的技术标准、管理规范与评价体系,同时深度融合智能监控与大数据分析技术,实现固废收集、预处理、材料生产与工程应用全流程的动态优化与实时精准调控,推动煤炭行业加速向资源增效、零废开采、负碳发展的可持续方向转型,为全固废治理与“双碳”目标达成提供有力支撑。

     

    Abstract: The coal-based solid waste materials (coal gangue, fly ash, steel slag, etc.) in China face issues such as large annual production volumes, low comprehensive utilization rates, environmental pollution, and land occupation, currently. Based on the core concept of a low-carbon circular economy, and explore and consider pathways for the resource utilization of coal-based solid waste low-carbon cementitious materials, and proposing a technical system for the circular utilization of coal-based solid waste materials from underground mines to surface operations. The general overview is that the key process flows, such as in-depth analysis of the mineral composition of multi-source coal-based solid waste, optimization of raw material gradation ratio, fine control of processing technology, synergistic excitation and efficient activation, and fine processing, are used to prepare materials to meet the application of multiple scenarios from underground to in the well. The system elaborates that all solid waste materials are used as basic raw materials in underground, and activated into low carbon cementitious materials through stimulation, with 28 d strength as high as 25 MPa, rebound rate < 10%, sealing rate ≥95%, cost saving 40%, completely replacing traditional cementitious materials, meeting the performance requirements of underground grouting reinforcement, efficient sealing of gas extraction drilling holes and fast and thin-spraying protection of the surface of the roadway; and combining the coal gangue produced in coal mines to synergistically utilize to prepare materials to meet multiple scenarios of application in the underground. Combined with the synergistic use of coal gangue generated in underground coal mines, the company has prepared underground roadway sprayed functional concrete, roadbed materials and filling materials, which meet the construction standards in terms of mechanical properties, stability, environmental protection and safety, and have shown good adaptability in practical applications, realizing efficient recycling of solid waste in the underground, and reducing sedimentation and increasing efficiency. The utilization of coal-based solid waste materials in the well scene is mainly for the preparation of permeable bricks and other production of building materials, large-scale use in road beds, grass-roots materials and gangue ecological soil for ecological restoration substrate, and the substantial elimination of coal-based all solid waste materials. Currently, the comprehensive utilization of coal-based solid waste materials exhibits the characteristics of “four highs and four lows”, and still faces the challenges of scale, harmlessness, lack of high-value utilization and the lack of relevant standard systems. In the future, greater emphasis should be placed on the graded recycling and resource utilization of various solid waste materials. Technical standards, management specifications, and evaluation systems covering key processes, including classified collection, refined sorting, efficient conversion, and high-value utilization, should be further established and improved. Meanwhile, intelligent monitoring and big data analytics should be deeply integrated to enable dynamic optimization and real-time precise control throughout the entire process of solid waste collection, pretreatment, material preparation, and engineering application. Through these efforts, the transformation of the coal industry toward a more resource-efficient, environmentally sustainable, and circular development model can be further promoted. The coal industry is accelerating its transition to the sustainable direction of resource efficiency, zero-waste mining and carbon negative development, providing strong support for all solid waste management and the “carbon peaking and carbon neutrality goals” goal.

     

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