格栅装置中煤泥水絮凝的CFD-DEM模拟与格栅结构优化

CFD-DEM simulation of coal slurry flocculation in grid flocculation device and its structural optimization

  • 摘要: 煤泥水的絮凝沉降是影响选煤厂高效稳定运行的关键性因素之一,而絮凝装置中流体的流动状态对絮凝过程和效果有重要影响。为获得高效的煤泥水絮凝装置,参考水处理领域中的格栅式絮凝器,设计了降流式圆柱形栅条的格栅絮凝装置,并采用计算流体力学(CFD)及计算流体力学−离散元(CFD-DEM)方法模拟了格栅流场的流体动力学参数的分布以及颗粒在流场中的碰撞黏附行为,确定对颗粒碰撞影响最为关键的参数;再以这些关键参数为指标,采用CFD方法对格栅絮凝装置的结构进行优化;最后在获得的最优结构的格栅装置中进行煤泥水絮凝的CFD-DEM模拟和试验,以验证研究的合理性。结果表明:在格栅絮凝装置中,格栅会引发流体的湍流脉动并产生尾部涡流,增加了流体的湍动能和湍动能耗散率,进而提高煤泥水颗粒的碰撞概率,其中湍动能和湍动能耗散率是与碰撞概率关系最为密切的2个关键参数,但流体与格栅表面的摩擦导致的能量耗散为无效耗散,对颗粒碰撞没有明显促进作用。格栅的直径(d)、排内距径比(l/d)和排间距径比(h/d)对湍动能和湍动能耗散率有重要影响。研究范围内,格栅直径为4 mm时最佳;当l/d为2.0~2.3时,湍动能和耗散率均随l/d的增大而增大,在2.3时出现最大值,继续增大l/d则湍动能和耗散率均随l/d的增大而减小;当排间距径比h/d从小到大变化时,湍动能和耗散率也是先增后减,在3.5达到最优值。在优化的格栅絮凝装置中,CFD-DEM模拟的絮体所含颗粒数量变化与试验所得絮体粒度变化具有良好的一致性,说明模拟具有合理性。絮凝装置中格栅区的絮凝成长率近于线性,显著优于非格栅区,表明优化的格栅结构对颗粒的絮凝具有良好的促进作用。

     

    Abstract: The flocculation and sedimentation of coal tailing water is one of the key factors affecting the efficient and stable of coal preparation plants, while the fluid flow of the flocculation device exerts a significant influence on the flocculation process and its effectiveness. To develop a high-efficiency coal tailing water flocculation device, a down-flow grid flocculator with cylindrical grid bar was designed with reference to grid flocculators in the water treatment field. Computational Fluid Dynamics (CFD) and the CFD-Discrete Element Method (CFD-DEM) were employed to simulate the distribution of hydrodynamic parameters in the flow field of the grid and the collision-adhesion behaviors of particles in the flow field, thereby identifying the most critical parameters affecting particle collision. Taking these key parameters as evaluation indices, the CFD method was further used to optimize the structure of the grid flocculation device. Finally, CFD-DEM simulations and experiments of coal slime water flocculation were carried out on the optimized grid device to verify the rationality of the research. The results show that in the grid flocculation device, the grid bar induces turbulent fluctuations of the fluid and generates trailing vortices, which increase the turbulent kinetic energy (TKE) and turbulent kinetic energy dissipation rate (TKEDR) of the fluid, thereby enhancing the collision probability of coal slime water particles. Among the influencing factors, TKE and TKEDR are the two key parameters most closely related to particle collision probability. However, the TKEDR caused by friction between the fluid and the grid surface is ineffective dissipation and exerts no significant promotion effect on particle collision. The grid diameter (d), intra-row distance-diameter ratio (l/d), and inter-row distance-diameter ratio (h/d) have important impacts on TKE and TKEDR. Within the research range, the optimal grid diameter is 4 mm. When l/d ranges from 2.0 to 2.3, both TKE and TKEDR increase with the rise of l/d and reach their maximum values at l/d = 2.3; with a further increase in l/d, both parameters decrease accordingly. As the inter-row distance-diameter ratio h/d increases from small to large values, TKE and TKEDR also increase first and then decrease, achieving the optimal values at h/d = 3.5. In the optimized grid flocculation device, the variation in the number of particles contained in the flocs obtained from CFD-DEM simulations shows good consistency with the variation in floc particle size measured in experiments, indicating the rationality of the simulation results. The flocculation growth rate in the grid region of the flocculation device is nearly linear, which is significantly better than that in the non-grid region, demonstrating that the optimized grid structure has a favorable promotion effect on particle flocculation.

     

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