基于多源信息融合的掘锚一体机沿底掘进煤岩识别技术研究及应用

Research and application of multi-source information fusion-based coal–rock identification technology for floor-tracking tunneling of bolter miners

  • 摘要: 煤岩识别技术在掘进装备自适应截割方面发挥着重要作用,是提升煤矿智能开采作业效率与智能化水平的基础支撑技术之一。针对现有煤岩识别方法依赖实验室理想工况、工程适应性不足的问题,构建了一种适用于煤矿掘进工作面沿底掘进复杂工况环境的多源信息融合煤岩识别模型,并开发了配套的掘锚一体机煤岩识别软硬件系统,推动该技术向实际工程应用转化。首先,为保障现场信号处理的实时性,采用小波包去噪算法对截割过程中的振动信号进行去噪处理,提取其多维特征参数,并结合掘锚机的截割电流、掏槽进刀量及滚筒高度等传感信息,构建了煤岩识别所需的多源信息特征库。其次,利用改进灰狼优化算法(Improved Grey Wolf Optimizer, IGWO)对BP神经网络进行超参数优化,构建了基于多源融合特征的煤岩识别模型,模型在验证集上的识别准确率达到97.96%,表现出良好的分类性能与泛化能力。针对实际部署需求,设计并实现了基于LabVIEW与MATLAB的边缘计算软件,具备数据实时采集与保存、信号处理、煤岩识别以及数据通信等功能;同时开发了基于Unity的上位机可视化系统,实现边缘数据的实时展示与交互,提升了系统的可操作性与可视化水平。最后,在真实掘进工作面开展了工业性试验,完成了系统的现场部署与运行验证。试验结果表明:所提出的煤岩识别系统在实际工况下具备较高的识别准确率与良好的工程适应性,巷道两帮的煤岩分界线高度识别误差在5 cm内,验证了方法的准确性与实用性。为掘锚一体机智能截割与沿底掘进提供了关键技术支撑,也为煤矿智能化掘进装备实现安全、高效作业提供了可靠的感知与判别能力。

     

    Abstract: Coal–rock identification technology plays a crucial role in enabling adaptive cutting for tunneling equipment. It serves as a fundamental support for enhancing both the efficiency and intelligence of modern coal mining operations. To overcome the limitations of existing identification methods—which often depend on ideal laboratory conditions and lack engineering adaptability—a coal–rock recognition model based on multi-source data fusion was developed, specifically designed for the complex and variable conditions of underground excavation. A corresponding hardware–software system was also developed for integration with bolter miner equipment, facilitating the practical deployment of this technology in real-world scenarios. To ensure real-time signal processing in the field, we applied a wavelet denoising algorithm to vibration signals generated during cutting, extracting multidimensional feature parameters. These were integrated with additional sensor data, including cutting current, groove feed rate, and drum height, to construct a comprehensive feature library for coal–rock identification. Secondly, the hyperparameters of the BP neural network are optimized using the improved grey wolf optimizer (IGWO) algorithm, resulting in a coal–rock identification model based on fused multi-source features. The model achieved a classification accuracy of 97.96% on the validation dataset, demonstrating excellent performance and generalization ability. To meet the demands of on-site deployment, we designed an edge computing software platform using LabVIEW and MATLAB. This platform supports real-time data acquisition and storage, signal processing, coal–rock recognition, and data transmission. Additionally, a Unity-based visualization system was developed for the upper-level interface, enabling real-time display and interaction with edge data, thereby improving system operability and visual clarity. Finally, industrial-scale tests were conducted in an actual tunneling workface to validate field deployment. Experimental results demonstrate that the proposed coal–rock identification system achieves high recognition accuracy and robust engineering adaptability under real-world operating conditions. The height recognition error of coal–rock boundaries on both sides of the roadway remains within 5 cm, validating the accuracy and practical utility of the method. This system provides critical technological support for intelligent cutting and floor-parallel excavation using bolter miner equipment, and offers reliable perceptual and decision-making capabilities essential for safe and efficient operation of intelligent tunneling machinery in modern coal mines.

     

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