碱–热活化生物质电厂灰基胶凝材料的制备与水化机理

Preparation and hydration mechanism of biomass power plant ash-based cementitious materials via alkali-thermal activation

  • 摘要: 水泥生产带来的高碳排放问题与矿山充填成本长期居高不下,已成为制约矿业绿色可持续发展的关键瓶颈。为突破这一困境,以生物质电厂灰(BPPA)为原料,采用碱–热协同活化工艺,制备以贝利特(β–C2S)和钙铝石(C12A7)为主的新型胶凝材料(NCM),旨在替代传统硅酸盐水泥用于矿山充填。通过响应面法优化Na2O质量分数、CaO质量分数与煅烧温度的协同配比,建立胶凝材料抗压强度和流动度的预测模型,分析因素间交互作用并优化制备参数;结合X射线衍射(XRD)、傅里叶变换红外光谱(FTIR)、扫描电子显微镜(SEM)、压汞测试(MIP)等多尺度表征手段揭示水化产物的演化机理。结果表明:Na2O与CaO的交互作用对胶凝材料性能影响最为显著。在Na2O 质量分数为2.1%、CaO 质量分数为41.2%、煅烧温度为976 ℃的条件下,所制胶凝材料的7 d与28 d抗压强度分别达13.85 MPa和26.98 MPa,流动度为164.5 mm。Na2O促进BPPA硅铝结构解聚及活性组分释放,CaO提供Ca2+并参与β-C2S、C12A7等活性矿相的形成。β–C2S与C12A7在水化过程中呈现阶段性反应特征:C12A7早期快速水化并促进AFt形成,β–C2S持续水化生成C−S−H凝胶。随水化龄期延长,AFt生成逐渐趋于稳定,C−S−H持续增加;AFt参与早期结构构建,持续生成的C−S−H凝胶不断填充颗粒间孔隙并增强基体连接,促进NCM结构致密化和强度发展。研究结果为BPPA高值化利用及矿山充填低碳胶凝材料的制备提供了技术路径。

     

    Abstract: The high carbon emissions associated with cement production and the persistently high cost of mine backfilling have become major constraints on the green and sustainable development of the mining industry. To address these challenges, biomass power plant ash (BPPA) was used as the primary raw material to prepare a novel cementitious material (NCM) dominated by belite (β–C2S) and mayenite (C12A7) through an alkali–thermal synergistic activation process, with the aim of replacing ordinary Portland cement in mine backfilling. Response surface methodology (RSM) was employed to optimize the combined effects of Na2O mass fraction, CaO mass fraction, and calcination temperature. Predictive models for compressive strength and flowability were established to evaluate factor interactions and determine the optimal preparation parameters. The evolution mechanism of hydration products was further investigated using multiscale characterization techniques, including X-ray diffraction (XRD), Fourier transform infrared spectroscopy (FTIR), scanning electron microscopy (SEM), and mercury intrusion porosimetry (MIP). The results showed that the interaction between Na2O and CaO exerted the most significant effect on the properties of the NCM. Under the optimal conditions of 2.1% Na2O, 41.2% CaO, and a calcination temperature of 976 ℃, the 7 d and 28 d compressive strengths reached 13.85 and 26.98 MPa, respectively, while the flowability was 164.5 mm. Na2O promoted the depolymerization of the aluminosilicate structure in BPPA and facilitated the release of reactive species, whereas CaO supplied Ca2+ and participated in the formation of active mineral phases, including β–C2S and C12A7. The two phases exhibited distinct stage-dependent hydration behaviors: C12A7 hydrated rapidly at early ages and promoted the formation of ettringite (AFt), whereas β–C2S underwent continuous hydration to generate calcium silicate hydrate (C−S−H) gel. With increasing hydration age, AFt formation gradually stabilized, while C−S−H continued to accumulate. AFt contributed to the establishment of the early-age skeleton, whereas the continuously generated C−S−H gel progressively filled interparticle pores and strengthened matrix connectivity, thereby promoting microstructural densification and strength development of the NCM. These findings provide a feasible technical route for the high-value utilization of BPPA and the development of low-carbon cementitious materials for mine backfilling.

     

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