高含水低阶煤高效脱水提质过程强化研究进展

Research progress on process intensification for efficient dewatering and upgrading of high-moisture low-rank coal

  • 摘要: 煤炭是我国主体能源,是保障我国能源安全的压舱石和稳定器。我国高含水低阶煤储量丰富,占煤炭资源总储量55%,主要包括褐煤、长焰煤、不黏煤和弱黏煤等。高含水低阶煤变质程度低,孔隙结构发育、含氧官能团含量高,导致亲水性强,水分约20%~60%,降低燃烧、转化及储运过程效率。脱水提质是提升高含水低阶煤品质和利用效率的源头技术,传统蒸发干燥技术存在传热传质效率较低、内部水分迁移受限、局部过热风险高及单位脱水能耗较高等瓶颈难题,亟需开展高含水低阶煤安全、高效、低能耗脱水提质理论与技术研究。以低阶煤水分赋存状态分类为切入点,梳理了高含水低阶煤中孔隙结构和含氧官能团等物化结构对水分赋存状态的影响,归纳了蒸发干燥过程中水分迁移行为及动力学模型,凝练了脱水提质过程煤炭热稳定性及安全控制、传热传质受限等关键科学问题及瓶颈难题。研究表明低阶煤脱水受水分赋存及煤−水相互作用控制,干燥前期以自由水蒸发为主,后期由内部扩散和吸附水解吸限制。针对脱水提质过程强化难点,重点综述了微波/射频、红外、振动/脉动、蒸汽温压瞬态脱水及复合工艺等过程强化方法,凝炼了强化路径对不同赋存水分的作用机制;微波干燥通过内部水分选择性加热,增加内部热源,提高传质传热速率;红外辐射、过热蒸汽和高温热风提高外部边界传热传质系数,增强表面蒸发效应;引入振动、脉动、气流能量削弱团聚,改善床层流化行为,提高传质传热效率;蒸汽温压瞬态脱水通过蒸汽冷凝传热、瞬态释压闪蒸和物化结构重构,可在蒸汽氛围下实现快速安全脱水并抑制水分复吸。在上述研究的基础上,提出基于“水分赋存−能量输入−传热传质−安全边界−产品稳定性”的全过程协同优化路径,构建兼顾技术、经济与安全性的脱水提质综合评价体系,讨论了面向轻度干燥提质发展具有低能耗、稳定的热风干燥调控技术,针对高含水低阶煤深度脱水提质需求,推动宽粒级、大规模煤炭多能量场复合干燥、蒸汽温压瞬态脱水及余热回收利用等技术发展。研究可为高含水低阶煤安全高效脱水提质理论研究和工艺优化提供参考。

     

    Abstract: Coal is the dominant energy source in China and serves as a cornerstone for ensuring national energy security. Low-rank coal accounts for 55% of China’s total coal resources and mainly includes lignite, long-flame coal, non-caking coal, and weakly caking coal. Due to its low degree of coalification, well-developed pore structure, and abundant oxygen-containing functional groups, high-moisture low-rank coal exhibits strong hydrophilicity, with a moisture content generally ranging from 20% to 60%, thereby reducing the efficiency of combustion, conversion, and storage and transportation. Dehydration is a key upstream technology for improving the quality and utilization efficiency of high-moisture low-rank coal. However, conventional evaporative drying suffers from low heat and mass transfer efficiency, restricted internal moisture migration, a high risk of localized overheating, and high specific energy consumption for moisture removal. Therefore, theoretical and technological research on safe, efficient, and low-energy-consumption dehydration of high-moisture low-rank coal is urgently needed. Taking the classification of moisture occurrence states in low-rank coal as the starting point, this study reviews the effects of physicochemical structures, particularly pore structure and oxygen-containing functional groups, on moisture occurrence in high-moisture low-rank coal, and summarizes moisture migration behaviors and kinetic models during evaporative drying. The key scientific issues and technical bottlenecks associated with thermal stability and safety control, as well as restricted heat and mass transfer during dehydration and upgrading, are identified. The results indicate that the dehydration of low-rank coal is governed by moisture occurrence states and coal–water interactions. Free-water evaporation dominates the early stage of drying, whereas internal diffusion and desorption of adsorbed water become the major limiting mechanisms at the later stage. To address the process-intensification challenges in dehydration and upgrading, various methods, including microwave/radio-frequency, infrared radiation, vibration/pulsation, steam thermo-pressure transient dehydration, and hybrid processes, are systematically reviewed, and their mechanisms of interaction with moisture in different occurrence states are summarized. Microwave drying selectively heats internal moisture, providing volumetric heat sources and enhancing heat and mass transfer. Infrared radiation, superheated steam, and high-temperature hot air increase the heat and mass transfer coefficients at the external boundary and enhance surface evaporation. The introduction of vibration, pulsation, and airflow energy reduces particle agglomeration, improves bed fluidization, and promotes heat and mass transfer. Steam flash drying integrates steam condensation heat transfer, transient pressure-release flash evaporation, and physicochemical structural reconstruction, enabling rapid and safe dehydration under a steam atmosphere while suppressing moisture re-adsorption. On this basis, a whole-process synergistic optimization pathway based on “moisture occurrence-energy input–heat and mass transfer-safety boundary–product stability” is proposed, and a comprehensive evaluation system integrating technical, economic, and safety considerations is established for dehydration. For mild drying and upgrading, the development of stable and low-energy-consumption hot-air drying technologies with improved process control is suggested. For deep dehydration of high-moisture low-rank coal, further development of multi-energy-field hybrid drying, steam flash drying, and waste-heat recovery technologies for wide-size-range and large-scale coal processing is proposed. This study provides a reference for the theoretical investigation and process optimization of safe and efficient dehydration and upgrading of high-moisture low-rank coal.

     

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