超临界CFB锅炉深度调峰温度场下灰沉积对高温受热面早期腐蚀影响

Impact of ash deposition-induced initial-stage corrosion of high-temperature heating surfaces in supercritical CFB boilers under deep peak-shaving temperature fields

  • 摘要: 超临界CFB锅炉运行过程中高温受热面不可避免地发生高温腐蚀问题,在深度调峰工况下燃烧不稳定致使高温受热面超温,将进一步加剧管材高温腐蚀。针对超临界CFB机组深度调峰工况下壁面超温诱导的高温受热面腐蚀问题,以小麦秸秆和煤为燃料制备腐蚀灰,采用涂敷法将腐蚀灰均匀沉积于试件表面,在高温管式炉的模拟烟气环境内研究了T92、Super304H和TP310HCbN三种典型耐热钢在650、700和750 ℃ 3种超温工况下的腐蚀行为,探索掺烧小麦秸秆煤灰对高温受热面腐蚀行为的具体影响。腐蚀增重曲线、腐蚀产物物相,以及微观形貌的分析结果表明:高温受热面腐蚀产物主要为基体金属氧化物。小麦秸秆中含有较高的Cl和K,Cl是导致金属试件腐蚀的关键元素,K使得掺烧灰产生更多低熔点共熔体从而加剧试件腐蚀,因此提高小麦秸秆掺烧比会促进高温受热面腐蚀。温度的影响作用体现在显著提高了腐蚀的初始速率,并降低了腐蚀萌生时间。当温度从650 ℃升至750 ℃时,腐蚀速率发生转折的时间点由48~72 h提前至24~48 h,伴随腐蚀层剥落,腐蚀层因此呈现松散状,微观形貌分析表明,750 ℃下3种试件腐蚀层厚度分别约为7 μm(T92)、9 μm(Super304H)和4 μm(TP310HCbN)。金属中Cr对材料耐腐蚀性能有着重要作用影响,能谱分析结果显示,部分工况下T92和Super304H表面检测到Cl元素,而TP310HCbN因最大Cr含量而具备最优耐腐蚀性能,在深度调峰超温工况下表现出较高的稳定性。

     

    Abstract: During operation of supercritical circulating fluidized bed (CFB) boilers, high-temperature corrosion inevitably occurs on high-temperature heating surfaces. Under deep peak-shaving conditions, combustion instability leads to overheating of these surfaces, further exacerbating high-temperature corrosion of tube materials. To address corrosion issues induced by wall overheating on high-temperature heating surfaces in supercritical CFB units during deep peak-shaving, corrosive ash was prepared from wheat straw and coal. The ash was uniformly deposited onto specimen surfaces via a coating method. Corrosion behavior of three typical heat-resistant steels—T92, Super304H, and TP310HCbN were investigated under simulated flue gas conditions in a high-temperature tube furnace at three overheating temperatures (650, 700, and 750 ℃), aiming to elucidate the specific effects of co-firing wheat straw ash on the corrosion behavior of high-temperature heating surfaces. Analysis results of corrosion weight gain curves, corrosion product phases, and micro-morphology reveal that the corrosion products on high-temperature heating surfaces consist primarily of oxides of the base metal. Wheat straw contains elevated levels of Cl and K. Cl is identified as the key element inducing metal specimen corrosion, while K can promote the formation of additional low-melting-point eutectics in the co-fired ash, thereby accelerating corrosion. Consequently, increasing the wheat straw co-firing ratio promotes high-temperature heating surface corrosion. Temperature elevation significantly increased the initial corrosion rate and shortened the corrosion incubation period. As the temperature rises from 650 ℃ to 750 ℃, the inflection point of the corrosion rate advanced from 48−72 h to 24−48 h, accompanied by spallation of the corrosion layer, which resulted in a loose structure. Micro-morphological analysis indicated corrosion layer thicknesses of approximately 7 μm (T92), 9 μm (Super304H), and 4 μm (TP310HCbN) at 750 ℃. Cr content critically influenced the materials’ corrosion resistance. Cl was detected on the surfaces of T92 and Super304H via energy-dispersive X-ray spectroscopy (EDS). In contrast, TP310HCbN, possessing the highest Cr content, exhibited superior corrosion resistance and demonstrated enhanced stability under deep peak-shaving overheating conditions.

     

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