煤炭地下气化数值模拟技术框架与研究进展及展望

Numerical simulation technology framework and research progress, prospect of underground coal gasification

  • 摘要: 煤炭地下气化(Underground Coal Gasification,UCG)是一项具有发展潜力的煤原位转化清洁技术,数值模拟是研究复杂气化过程的有效手段。经过近50 a发展,UCG数值模拟技术取得了丰硕科研成果,但目前仍不成熟,成为制约UCG产业化的主要技术短板之一。为加快国内UCG数值模拟技术发展,更好地服务现场试验,提出了UCG数值模拟技术框架,阐述了气化过程的热物理化学行为,综述了国内外主要研究进展和最新成果,并指出了存在问题和攻关方向。研究表明:① 气化过程涉及的物理化学反应多、时间和空间跨度大、传质传热过程复杂,导致UCG数值模拟技术极具挑战性,从研究时间看,UCG数值模拟技术的发展可划分为3个阶段,虽与现场试验相比具有一定滞后性,但气化过程并非不可预测的“黑盒子”。② UCG的科学本质是“变空间的三传一反”问题,气化产物与气化腔扩展预测是数值模拟的主要任务之一,气化腔扩展机制包括化学反应消耗、煤剥落和顶板破坏坍塌,气化腔内流体流动主要由温度差和浓度差引起的双扩散自然对流控制,辐射传热处于热量传递的主导地位,碎石与煤灰的渗透率比值对气化腔形态发育具有较大影响。③ 填充床模型、通道模型和煤块模型分别在产物预测、气化腔扩展预测和干燥锋面、燃烧锋面跟踪方面具有优势,过程模型将气化涉及的主要物理化学现象通过不同功能模块刻画,是实现复杂气化过程模拟的可行策略,计算流体动力学模型近年来发展较快,是目前主要的模拟手段。④ 未来UCG数值模拟技术会向着更精准、更系统、更高效、更智能的方向发展,亟须尽快解决大尺寸块煤化学反应动力学问题、多功能一体化集成问题,离散元方法和连续介质方法的耦合问题,矿场尺度的三维地质建模问题,数值模拟技术与人工智能的融合问题。随着数值模拟技术不断发展完善,必将在UCG产业化进程中发挥更大的技术支撑作用。

     

    Abstract: Underground coal gasification (UCG) is a clean technology for in-situ coal conversion with development potential, and numerical simulation is an effective means to study the complex gasification process. After nearly 50 years of development, UCG numerical simulation technology has achieved fruitful research results, but the technical development is still immature, which has become one of the main technical shortcomings restricting the industrialization of UCG. In order to accelerate the development of domestic UCG numerical simulation technology and better serve the field test, the framework of UCG numerical simulation technology are presented, the physicochemical behavior of gasification process is elaborated, and the main research progress and the latest achievements at home and abroad are summarized, and the existing problems and the directions for breakthroughs are pointed out. The study shows that: ① The gasification process involves many physicochemical reactions, large time and space span, complex heat and mass transfer processes, which lead to the challenging UCG numerical simulation technology, and the development of the world’s UCG numerical simulation technology can be divided into three phases, and numerical simulation technology has a certain lag compared with the field test, but the gasification process is not an unpredictable “black box”. ② The scientific essence of UCG is mass, momentum, heat transfer and chemical reactions in variable space, the prediction of gasification products and gasification cavity is one of the main tasks of numerical simulation, the expansion mechanism of gasification cavity includes chemical reaction consumption, coal spalling and roof collapse, the fluid flow in the gasification cavity is mainly controlled by double-diffusive natural convection driven by temperature and concentration gradients, radiation heat transfer dominates the heat transfer, and the permeability ratio of rubble to ash has an impact on the morphology development of the gasification cavity. ③ Packed bed model, channel model and coal slab model have advantages in product prediction, cavity prediction and drying front and combustion front tracking, respectively. The process model portrays the main physicochemical phenomena involved in gasification through different functional modules, which is a feasible strategy to realize the simulation of complex gasification processes, and the computational fluid dynamics model has developed rapidly in recent years and is the main simulation means at present. ④ In the future, the UCG numerical simulation technology needs to develop in the direction of more accurate, more systematic, more efficient and more intelligent, and urgently needs to solve the problems of large-size lump coal chemical reaction kinetics, multifunctional integration, the coupling of discrete element method and continuous medium method, the three-dimensional geological modeling of mine scale, and the integration of numerical simulation technology and artificial intelligence as soon as possible. With the continuous development and improvement of numerical simulation technology, it will certainly play a more important technical support role in the process of UCG industrialization.

     

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