松软煤层空气射流冲孔卸压关键技术研究与应用

Research and application of key technologies for air jet drilling pressure relief in soft coal seams

  • 摘要: 我国松软低渗煤层分布广泛,瓦斯治理周期长,严重制约采掘交替和煤炭产能释放。采用水力化措施卸压增透容易导致喷孔、塌孔、堵孔等问题,无法高效解决瓦斯治理难题。气力化增透技术是解决松软煤层瓦斯治理难题的可行性路线。但目前气力化增透技术因成本、效率和技术适用性等原因,均无法广泛推广应用。为此,提出空气射流冲孔卸压增透技术。为实现该技术高效冲孔,本研究首先建立喷嘴最大允许长度和最大外径计算模型,针对直径为73 mm的钻具,确定喷嘴最大长度为20 mm、外径为13 mm的关键参数;其次,设计不同膨胀比(n=0.5、1.0、1.3和1.4)喷嘴结构,通过数值模拟对比分析不同膨胀比对空气射流流场结构和冲击压力的影响特征,并通过试验研究不同膨胀比喷嘴其冲击压力随靶距变化的分布特征,分析空气射流扩孔半径随时间的变化特征;最后,研制完整的空气射流冲孔系统装备,并在新义煤矿开展了工程试验验证。结果表明:在受限空间内优化了喷嘴安装位置,确定了最优喷嘴结构膨胀比和设计原则,发现膨胀比对空气射流速度场与压力场影响显著,当膨胀比为1.0时,射流膨胀波与压缩波交替过度发展最为平缓,与环境的热交换最小,等速核长度最长,形成的射流冲击靶距最远、冲击压力最大;随着冲击靶距增大,不同膨胀比喷嘴的冲击应力总体呈下降趋势,但在射流处于欠膨胀或过膨胀状态时,冲击压力随靶距增大呈现增大—减小交替发展的特征,而当膨胀比为1.0时,此交替发展特征不明显,且冲击压力始终大于欠膨胀或过膨胀状态;在压风压力为0.6 MPa条件下,对于f=0.3的松软煤层,冲孔半径超过0.5 m;工程试验进一步证实,空气射流冲孔半径可达0.56 m以上,瓦斯抽采流量相比水力冲孔技术提高了2倍,抽采达标时间缩短了1/3,有效解决了采掘失衡问题,开创了松软煤层瓦斯治理新模式。

     

    Abstract: China boasts extensive distribution of soft, low-permeability coal seams, where prolonged gas control cycles severely constrain mining alternation and coal production capacity release. Hydraulic measures for pressure relief and permeability enhancement often lead to issues such as borehole blowout, collapse, and blockage, failing to efficiently resolve gas control challenges. Pneumatic permeability enhancement technology represents a feasible approach to addressing gas control difficulties in soft coal seams. However, due to factors such as cost, efficiency, and technical applicability, current pneumatic technologies have not been widely adopted. To address this, an air jet slotting pressure relief and permeability enhancement technology is proposed. To achieve efficient slotting with this technology, this study first established a calculation model for the nozzle's maximum allowable length and outer diameter. For drilling tools with a diameter of 73 mm, key parameters were determined: a maximum nozzle length of 20 mm and an outer diameter of 13 mm. Based on this, an air jet slotter was designed, and the nozzle installation space was optimized to maximize the nozzle length within the limited space of the drilling tool. Secondly, nozzle structures with different expansion ratios (n=0.5, 1.0, 1.3, and 1.4) were designed. The influence of different expansion ratios on the airflow field structure and impact pressure of the air jet was compared and analyzed through numerical simulation to determine the optimal nozzle expansion ratio and design principles. Experimental studies were conducted on the distribution characteristics of impact pressure versus target distance for nozzles with different expansion ratios, and the variation characteristics of the air jet borehole enlargement radius over time were analyzed. Integrating the above research findings, a complete air jet slotting system was developed, and field trials were ultimately conducted at Xinyi Coal Mine. The results indicate that the expansion ratio significantly influences the velocity and pressure fields of the air jet. When the expansion ratio is 1.0, the alternating development of the jet expansion and compression waves is the most gradual, heat exchange with the environment is minimized, the constant velocity core length is the longest, and the resulting jet achieves the maximum target distance and impact pressure. As the target distance increases, the impact stress of nozzles with different expansion ratios generally shows a decreasing trend. However, when the jet is under-expanded or over-expanded, the impact pressure exhibits an alternating pattern of increase and decrease with increasing target distance. In contrast, when the expansion ratio is 1.0, this alternating characteristic is not obvious, and the impact pressure consistently remains greater than that under under-expanded or over-expanded states. Under a compressed air pressure of 0.6 MPa, for a soft coal seam with a firmness coefficient (f) of 0.3, the slotting radius exceeded 0.5 m. Field trials further confirmed that the air jet slotting radius can reach over 0.56 m. Compared to hydraulic slotting technology, the gas extraction flow rate increased by 2 times, and the time required to achieve extraction standards was reduced by one-third. This effectively resolved the issue of mining imbalance and established a new model for gas control in soft coal seams.

     

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