振动−气流协同作用对加重质混合与分离的影响

Influence of synergistic vibration and airflow on mixing and separation of dense medium

  • 摘要: 振动分选流化床可以强化气固接触、削弱颗粒黏结团聚,适用于细粒煤干法分选。分选过程中,由于1 mm干法筛分透筛率低,以及机械结构的碰撞与物料间相互磨损,导致1~0 mm原生和次生煤粉混入分选床层。因此,研究细粒煤粉与磁铁矿粉在振动流化床中的混合与分离过程,明晰混合与分离特征及振动−气流的协同作用机制,对指导振动分选流化床实现细粒煤高效分选至关重要。将1~0 mm煤粉和0.30~0.15 mm磁铁矿粉混合制成二元加重质,开展二元加重质的混合与分离过程研究,确定了气泡波动对加重质的混合与分离过程的影响特征。结果表明,在传统气固分选流化床中,气泡兼具翻动床层和裹挟颗粒的作用,既会裹挟细粒颗粒发生离析,又会搅动床层破坏离析环境。在振动−气流的协同作用下,低振动强度可将颗粒由无规则随机运动转变为周期性振荡;挤压气泡驱使其快速破裂,振动特性自下而上传递与耗散,形成准散式流化环境;0.5~0 mm煤粉在微细气泡尾涡的卷吸作用下向上运移,进一步强化颗粒离析。在高振动强度下,振动促使颗粒飞扬,使得气流更易聚集,形成大气泡,削弱振动能量传播;腾涌气泡驱动二元加重质迁移、返混,最终实现均匀混合。在此基础上,进一步研究二元加重质在混合与分离状态下的流化床层密度演变特征,量化床层各区域密度波动能量的分布特征,发现传统气固分选流化状态下,气泡运动对床层各区域密度波动的影响程度基本一致;在低振动条件下,振动床层中部和底部波动的主导因素为激振能量,顶部为微细气泡;在振动能量提升后,振动大幅松散床层颗粒,致使气流集聚形成大气泡,从而成为造成床层波动的主要原因,同时,床层各区域能量分布趋于一致。

     

    Abstract: Vibrating fluidized bed separator, leveraging the synergistic effect of vibration and airflow, enhances gas-solid contact and mitigates particle agglomeration, making it particularly suitable for the dry separation of fine coal. During the separation process, however, the inefficient passage of 1 mm particles through dry screening, coupled with collisions within the mechanical structure and inter-particle abrasion, leads to the incorporation of both inherent and newly generated 1−0 mm fine coal particles into the separation bed. Therefore, it is imperative to investigate the mixing and separation processes of fine coal and magnetite powder within the vibrating fluidized bed, and to elucidate both the underlying mechanisms of these processes and the synergistic mechanism between vibration and airflow. This understanding is crucial for guiding the steady-state control of the vibrating fluidized bed separator towards highly efficient fine coal separation. This study employs a binary dense medium composed of 1−0 mm fine coal and 0.30−0.15 mm magnetite powder. The mixing and separation processes of this medium were investigated to determine the influence of bubble fluctuations on these processes. It was found that in a conventional gas-solid fluidized bed for separation, bubbles serve to agitate the bed and entrain particles. While they can induce the segregation of fine particles through entrainment, their stirring action simultaneously disrupts the very conditions required for stable segregation. Under the synergistic action of vibration and airflow, low vibration intensity transforms particles from irregular random motion into periodic oscillations, squeezing bubbles and driving them to rupture rapidly. The transmission and dissipation of vibrational characteristics from bottom to top create a quasi-homogeneous fluidization state, where 0.5−0 mm coal fines are carried upward by the trailing vortices of micro-bubbles, enhancing segregation. At high vibration intensity, vibration induces particle levitation, facilitating airflow aggregation into large bubbles and attenuating the propagation of vibrational energy. Slugging bubbles drive the migration and back-mixing of binary dense media, achieving uniform mixing. Furthermore, a study was conducted on the evolution of the fluidized bed density under both mixing and separation states of the binary dense medium, quantifying the energy distribution of density fluctuations across different bed zones. It was found that in the conventional gas-solid fluidized bed, bubble motion induced density fluctuations in a relatively uniform manner across all zones. Under low-intensity vibration, however, the dominant factors for fluctuations differed significantly: vibrational energy prevailed in the middle and bottom layers, whereas micro-bubbles dominated at the top. When the vibrational energy was increased, it substantially loosened the particle bed, causing airflow to coalesce into large bubbles which became the primary source of bed fluctuations. Consequently, the energy distribution became more consistent across the various bed regions.

     

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