新型生物胶结浆性能及其煤自燃防治效果

Properties of novel bio-cementation slurry and its effectiveness in preventing and controlling coal spontaneous combustion

  • 摘要: 煤自燃是煤炭开采过程中面临的重大安全隐患,不仅造成资源浪费和环境污染,还可能引发严重的矿井火灾事故;粉煤灰、电石渣等工业固废的大量堆存也对生态环境构成严重威胁。为解决上述问题,通过酶诱导碳酸盐沉淀(EICP)技术研发了一种防治煤自燃的新型生物胶结浆,该材料采用EICP过程产生的碳酸盐胶结工业固废粉煤灰和电石渣,实现煤自燃高效防治与固废资源化利用的双重目标。基于低温氮吸附测试(BET)、X射线衍射(XRD)、扫描电子显微镜(SEM)、傅里叶变换红外光谱(FTIR)、热重−差示扫描量热法(TG-DSC)和程序升温测试等多种表征手段,系统考察了不同材料配比对新型生物胶结浆的胶结效应、阻化性能的影响规律,揭示了EICP技术与粉煤灰和电石渣共同用于煤自燃防治的作用机理;并通过灭火试验明确了生物胶结浆对燃烧煤体的灭火效果。结果表明,新型生物胶结浆中的矿化产物以方解石型碳酸钙为主,其与电石渣中的氢氧化钙、粉煤灰颗粒协同填充煤体孔隙并形成保护性覆盖层。经处理的煤样孔隙体积显著降低,其中大孔和中孔分别减少了46.38%和40.28%。新型生物胶结浆处理煤样的交叉点温度提高了21 ℃,平均阻燃率达到73.08%。灭火试验测试证明了新型生物胶结浆能有效防止煤体复燃,与水和其他浆体材料相比展现出更优越的灭火性能。

     

    Abstract: Coal spontaneous combustion poses a significant safety hazard during coal mining, leading not only to resource wastage and environmental pollution but also potentially triggering severe mine fire accidents. Additionally, the massive stockpiling of industrial solid wastes (e.g., fly ash and carbide slag) threatens the ecological environment. To solve the above problems, a new type of biological cementitious slurry for preventing and controlling coal spontaneous combustion was developed through the enzyme-induced carbonate precipitation (EICP) technology. This material uses the carbonates produced in the EICP process to cement industrial solid wastes such as fly ash and carbide slag, achieving the dual goals of highly effective prevention and control of coal spontaneous combustion and the resource utilization of solid wastes. Through multiple characterization techniques, including low-temperature nitrogen adsorption (BET), X-ray diffraction (XRD), scanning electron microscopy (SEM), Fourier transform infrared spectroscopy (FTIR), thermogravimetry-differential scanning calorimetry (TG-DSC), and temperature-programmed tests, the effects of different material ratios on the cementation performance and flame-retardant properties of the bio-cemented slurry were systematically investigated. Reveal the mechanism of action of using EICP technology in combination with fly ash and carbide slag for the prevention and control of coal spontaneous combustion. Laboratory-scale fire suppression simulation experiments were conducted to evaluate the extinguishing effectiveness of the bio-cemented slurry on burning coal. The products in the bio-cemented slurry are primarily calcite-type calcium carbonate, which, together with calcium hydroxide generated from the reaction between calcium oxide (main component of carbide slag) and water and fly ash particles, synergistically fills coal pores and forms a protective coating. The treated coal samples exhibited a significant reduction in pore volume, with macropores and mesopores decreasing by 46.38% and 40.28%, respectively. The crossing-point temperature of the treated coal increased by 21 °C, and the average flame-retardant efficiency reached 73.08%. Fire suppression tests demonstrated that the bio-cemented slurry effectively prevented coal re-ignition, exhibiting superior flame-retardant performance compared to water and other slurry materials.

     

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