柔性刀具冲击破煤能量演化及关键参数

Energy evolution and key parameters of coal breaking by flexible cutting tools

  • 摘要: 为解决硬煤层卸压范围小、增透效果差等难题,基于水动力柔性刀具破煤卸压增透技术,在末端刀齿动能恒定时,优选末端刀齿质量与冲击速度组合,提高能量利用率和破煤效率。为此,开展了柔性刀具冲击破煤试验,分析了不同末端刀齿质量和冲击速度条件下煤体破碎质量和平均破碎深度;采用颗粒流数值模拟方法建立了柔性刀具末端刀齿冲击破煤模型,分析了破煤过程中煤体能量和裂隙演化规律,揭示了末端刀齿质量、冲击速度对柔性刀具冲击破煤效果的影响机制。结果表明:末端刀齿动能恒定时,随着刀齿质量的减小和冲击速度的增大,煤体破碎质量和平均破碎深度均呈现先增加后降低的趋势;煤体张剪破碎区面积、总裂隙数和轴向主裂隙最深处距离煤体表面的长度均呈现先增加再降低的趋势;末端刀齿接触煤体后,刀齿动能迅速降低,主要转化为煤体可释放应变能和摩擦能,应变能的积聚释放导致大量裂隙在刀齿正下方生成,形成半圆状张剪破碎区,在张剪破碎区周边裂隙胶结薄弱处形成应力集中,裂隙贯通形成主裂隙向四周扩展;当末端刀齿动能为60.3 J时,刀齿冲击速度为38.8 m/s、质量为0.08 kg,煤体破碎效果最优。随着末端刀齿冲击速度的增大,单位时间内作用于煤体能量密度增大,但冲击力减小,导致煤体应变能峰值呈现先增大再降低的趋势,在应变能峰值最大时,煤体破碎效果最好。

     

    Abstract: To solve the difficulties such as the small range of unloading pressure in hard coal seams and poor permeability enhancement effect, based on the water dynamic flexible cutting coal unloading and permeability enhancement technology, the combination of the quality and impact velocity of the terminal end teeth was optimized when the kinetic energy of the terminal end teeth was constant, in order to improve energy utilization and coal breaking efficiency. Therefore, flexible cutting coal impact experiments were carried out, and the coal fragmentation quality and average fragmentation depth under different conditions of terminal end teeth quality and velocity were analyzed. A numerical simulation method of particle flow was used to establish a model of flexible cutting coal impact with the terminal end teeth, and the energy of the coal body and the evolution law of the cracks during the coal breaking process were analyzed to reveal the influence mechanism of the terminal end teeth quality and impact velocity on the effect of flexible cutting coal impact. Results show that when the kinetic energy of the end teeth is constant, with a decrease in tooth mass and an increase in impact velocity, the quality of coal fragmentation and the average depth of fragmentation both show an initial increase followed by a decrease in trend. The area of coal shear crushing zone, total number of cracks, and the distance from the deepest axial main crack to the surface of the coal body all show an initial increase followed by a decrease in trend. After the end teeth come into contact with the coal body, the kinetic energy of the teeth rapidly decreases, principally transforming into the coal’s strain energy and frictional energy. The accumulation and release of strain energy leads to the generation of a large number of cracks directly below the teeth, forming a semi-circular shear crushing zone. Around the shear crushing zone, there is a concentration of stress at the weakly bonded areas of the cracks, resulting in the formation of main cracks that extend outward. When the kinetic energy of the end teeth is 60.3 J, with a tooth impact velocity of 38.8 m/s and a mass of 0.08 kg, the coal fragmentation effect is optimal. As the impact velocity of the end teeth increases, the energy density acting on the coal body increases per unit time, but the impact force decreases, causing the peak strain energy of the coal body to first increase and then decrease. When the peak strain energy is at its maximum, the coal body exhibits the best crushing effect.

     

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