考虑截齿损耗的多传感信息融合煤岩界面感知识别

Coal rock interface recognition based on multi sensor information fusion considering pick wear

  • 摘要: 为了实现采煤机开采过程中煤岩界面的精准识别,提出一种基于多传感信息融合的煤岩界面感知识别方法。考虑截齿损耗对采煤机截割特征信号的影响,测试采煤机截齿处于新齿、轻微磨损、一般磨损以及严重磨损4种状态下,截割不同比例煤岩过程中的振动信号、电流信号、声发射信号以及红外闪温信号,建立截齿不同磨损程度下的多截割信号特征样本库。根据相邻截煤比各截割特征信号的模糊特征,以最小模糊熵为优化目标,采用自适应权重粒子群算法优化求解各截割特征信号的隶属度函数。构建基于D-S理论的“与”决策准则,实现对煤岩界面的精准识别。通过分析截煤比识别结果信度值的分布特征及趋向性,确定截煤比识别结果在不同截煤比的信度值与实际煤岩比例的匹配关系,利用识别结果的信度值对煤岩轨迹进行进一步的优化。根据实验结果可以得到:① 截齿磨损程度对煤岩各截割特征信号的变化影响显著,截齿不同磨损程度下各截割特征信号的最优隶属度函数呈现动态变化;② 煤岩界面轨迹的识别结果逼近具有最大信度的截煤比,且对于次大信度截煤比具有一定程度的趋向性;③ 基于单一优化隶属度函数进行隶属度求解及融合识别,煤岩界面识别精度随着截齿损耗的加剧大幅度下降,最大下降幅度达到43.04%;④ 考虑截齿损耗的多传感信息融合识别模型克服了截齿损耗对信号的误差影响,对煤岩界面具有更高的识别精度,识别误差浮动在1.54%范围内。

     

    Abstract: To accurately recognize the coal rock interface in the cutting process of a shearer,a coal rock interface recognition method based on multisensor information fusion is proposed.Considering the influence of pick wear on the cutting feature signals of the shearer,the vibration,current,acoustic emission and infrared flash temperature signals are tested under four conditions new pick,slight wear,general wear and severe wear,while cutting coal and rock with different proportions.Then,the feature sample databases of multi signal under different peak wear degrees are built.According to the fuzzy characteristics of each feature signal between adjacent coal cutting proportions,the membership function of each feature signal is optimized by adaptive weight particle swarm optimization to obtain a minimum fuzzy entropy.Moreover,an “AND” decision criteria based on Dempster Shafer (DS) theory is constructed to realize the accurate recognition of coal rock interface.Finally,the matching relation between the reliability values of the recognized coal cutting proportions and the actual coal rock proportion is determined by analyzing the distribution and trend of the reliability values,which is capable to further optimize the coal rock trajectory based on the reliability values of the recognition results.According to the experimental results,the following conclusions are obtained:① The wear degree of picks has a significant effect on the cutting feature signals of coal and rock,and the optimal membership functions change dynamically with different pick wear degrees.② The recognition results of coal rock interface approach the coal cutting proportion with a maximum reliability,and have a certain tendency to the coal cutting proportion with second largest reliability.③ While the membership calculation and fusion recognition are carried out based on single optimization membership function,the recognition accuracy of coal rock interface decreases greatly with the increase of pick wear degree,and the maximum decline reaches 43.04%.④ The multi sensor information fusion recognition model,considering the pick wear,overcomes the influence of pick wear on signals’error.Higher recognition accuracy is achieved by the pro-posed method for coal rock interface,and the error is within 1.54%.

     

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