周文东, 王德明, 王庆国, 刘建安, 王和堂. 用于综掘机内喷泡沫的水射流吸液装置研究[J]. 煤炭学报, 2016, 41(S2): 460-467. DOI: 10.13225/j.cnki.jccs.2016.0188
引用本文: 周文东, 王德明, 王庆国, 刘建安, 王和堂. 用于综掘机内喷泡沫的水射流吸液装置研究[J]. 煤炭学报, 2016, 41(S2): 460-467. DOI: 10.13225/j.cnki.jccs.2016.0188
ZHOU Wen-dong, WANG De-ming, WANG Qing-guo, LIU Jian-an, WANG He-tang. Water jet suction device in spray foam inside roadheader[J]. Journal of China Coal Society, 2016, 41(S2): 460-467. DOI: 10.13225/j.cnki.jccs.2016.0188
Citation: ZHOU Wen-dong, WANG De-ming, WANG Qing-guo, LIU Jian-an, WANG He-tang. Water jet suction device in spray foam inside roadheader[J]. Journal of China Coal Society, 2016, 41(S2): 460-467. DOI: 10.13225/j.cnki.jccs.2016.0188

用于综掘机内喷泡沫的水射流吸液装置研究

Water jet suction device in spray foam inside roadheader

  • 摘要: 综掘机内喷管路弯曲细小,泡沫输送过程中阻力较大,传统的定量泵添加装置无法在煤矿井下环境使用,文丘里添加装置阻力损失大,出口压力较小,无法满足泡沫输送的动力需求。因此研究高出口压力水射流吸液装置具有重要意义。借鉴液体射流泵的原理,利用水射流形成的负压添加发泡剂,对水射流发泡剂添加装置不同结构尺寸下的吸液特性进行了研究。通过数值模拟进行结构参数的初步设计,探明其对流场特性及压力损失的影响规律;实验室实验验证模拟结果的可靠性。结果表明,在现场条件下,喷嘴孔径为3 mm,喷嘴出口与喉管入口距离为2.5 mm,喉管直径为5 mm,喉管长度为30 mm时,吸液效果最佳,压力损失最低,装置稳定性最高,能够满足高输送阻力下的发泡剂稳定添加。

     

    Abstract: The technology of spray foam inside roadheader transports foam to cutting head using existing internal water spray pipe to suppress dust with dust source covered.But the resistance of pipeline transportation is high because of its curved and fine structure.The traditional metering pump cannot be used in underground coal mine.The venturi adding device cannot reach the required pressure due to the high resistance loss and low exit pressure.Therefore, the study of high outlet pressure water jet suction is significant.Based on the principle of liquid jet pump, foam agent is added using negative pressure.Also the imbibition characteristics under different structure sizes are studied.Its impact on flow field characteristics and pressure loss is ascertained with the preliminary design of structure parameters using numerical simulation.In addition, the reliability of simulation is verified by laboratory experiment.Results indicate that at field conditions, the suction effect is optimal, pressure loss is minimum, and device reliability is high when the nozzle aperture is 3 mm, the distance between nozzle outlet and throat inlet is 2.5 mm, and the throat diameter and length are 5 mm and 30 mm respectively.In this case, the steady foam agent adding can be achieved under the high resistance of pipeline transportation.

     

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