路彬, 张新国, 李飞, 张保良, 庞振忠. 短壁矸石胶结充填开采技术与应用[J]. 煤炭学报, 2017, 42(S1): 7-15. DOI: 10.13225/j.cnki.jccs.2016.1416
引用本文: 路彬, 张新国, 李飞, 张保良, 庞振忠. 短壁矸石胶结充填开采技术与应用[J]. 煤炭学报, 2017, 42(S1): 7-15. DOI: 10.13225/j.cnki.jccs.2016.1416
LU Bin, ZHANG Xin-guo, LI Fei, ZHANG Bao-liang, PANG Zhen-zhong. Study and application of short-wall gangue cemented backfilling technology[J]. Journal of China Coal Society, 2017, 42(S1): 7-15. DOI: 10.13225/j.cnki.jccs.2016.1416
Citation: LU Bin, ZHANG Xin-guo, LI Fei, ZHANG Bao-liang, PANG Zhen-zhong. Study and application of short-wall gangue cemented backfilling technology[J]. Journal of China Coal Society, 2017, 42(S1): 7-15. DOI: 10.13225/j.cnki.jccs.2016.1416

短壁矸石胶结充填开采技术与应用

Study and application of short-wall gangue cemented backfilling technology

  • 摘要: 针对我国煤矿“三下”压煤量大、村庄搬迁困难,长壁充填开采投资大、地质条件适应性差、采充相互干扰等问题,通过理论分析、室内试验、数值模拟和现场实测等手段,提出了短壁矸石胶结充填技术,研究了材料配比、支巷参数、围岩应力场演化和地表变形规律,主要结论如下:①充填浆料最佳配比为1:1.5:4,与矸石1:2混合后充填支巷;②基于极限强度理论确定支巷最佳宽度为5 m;③数值模拟表明:开采过程中煤壁超前支承压力峰值为13.1 MPa,开采奇数巷时充填体受力1.6 MPa,开采偶数巷时受力10.4 MPa,顶板塑性区5 m,底板破坏带深度5 m,呈现W-波浪形分布;④现场实测表明:支巷超前支撑压力为19.7 MPa,位于支巷前端4.6 m,顶底板最大移近量116.3 mm;顶板在0~5.7 m范围内产生少量断裂微裂隙,离层不明显,只发生弯曲下沉,不存在垮落带;⑤充填材料来源广、矸石不外运,实现了采充平行作业。该方法在内蒙古裕兴煤矿得到了广泛的应用,有效缓解了长壁充填开采带来的弊端,以较小吨煤成本,获得较大的经济和环境效益。

     

    Abstract: In terms of the problems of large amount of coal buried in "three unders", huge costs of relocation, large investment with longwall filling mining and mutual interference between mining and filling in China, through theoretical analysis, laboratory test, numerical simulation and field measurement method, the authors put forward the short-wall gangue cemented backfilling technology, through analyzing the ratio of backfill material, branch roadway stability and the change of stress field in surface subsidence control.Some conclusions can be drawn as follows:① The best filling slurry ratio is 1:1.5:4, and slurry and gangue mixed with ratio 1:2 to fill branch roadway; ② The best branch roadway width is 5 m with ultimate strength theory; ③ Numerical simulations show that the stress peak value is 13.1 MPa, the initial stress of filling body is 1.6 MPa, the final stress is 10.4 MPa, the plastic zones is in the range of 0-5 m, the floor failure depth is 0-5 m with W-wave shape distribution; ④ Field measurements show that advance support pressure peak is 19.7 MPa in front of 4.6 m of branch roadway, the maximum displacement with top and bottom is 116.3 mm; overburden in the range of 0-5.7 m produced a small amount of cranny without obvious delamination, and the roof rock stratum only occurs in the curved lower layer without caving zone; ⑤ The source of filling materials sourced in low cost, the gangue transportation distance is short, and a mining and filling parallel operation is achieved.The method has been widely applied in Inner Mongolia Yuxing coal mine and alleviated the disadvantages of longwall filling mining.The maximum economic and environmental benefits are obtained with the minimum unit cost, which has a great significance to "three unders" mining.

     

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