李昊, 张晞. 自动化工作面刮板输送机横向移动矩形模型计算方法[J]. 煤炭学报, 2019, 44(S1): 313-319. DOI: 10.13225/j.cnki.jccs.2019.0365
引用本文: 李昊, 张晞. 自动化工作面刮板输送机横向移动矩形模型计算方法[J]. 煤炭学报, 2019, 44(S1): 313-319. DOI: 10.13225/j.cnki.jccs.2019.0365
LI Hao, ZHANG Xi. Calculation method of mathematical model on transverse bending movement of scraper in working face[J]. Journal of China Coal Society, 2019, 44(S1): 313-319. DOI: 10.13225/j.cnki.jccs.2019.0365
Citation: LI Hao, ZHANG Xi. Calculation method of mathematical model on transverse bending movement of scraper in working face[J]. Journal of China Coal Society, 2019, 44(S1): 313-319. DOI: 10.13225/j.cnki.jccs.2019.0365

自动化工作面刮板输送机横向移动矩形模型计算方法

Calculation method of mathematical model on transverse bending movement of scraper in working face

  • 摘要: 针对冀中能源集团郭二庄煤矿、葛泉煤矿等矿普遍存在的综采工作面刮板输送机横向弯曲推移过程中存在的弯曲段长度过长、刮板输送机装煤效果不好等实际难题,根据综采工作面刮板输送机的横向弯曲移动和纵向运输的实际状况和规律,通过建立刮板输送机横向弯曲分步移动模型,分析研究了刮板输送机横向分段推移时弯曲段的形成过程和机理,揭示了刮板输送机横向弯曲移动规律。研究分析发现:刮板输送机弯曲段过长时(按照现行普遍采用的弯曲段长度10中部槽弯曲移动),中部槽之间的水平张开角大小不一致,导致弯曲段弯曲半径不相等,容易造成刮板输送机运行负荷不稳定、中部槽内刮板链受力不均衡、摩擦力和碰撞力增大等问题,从而增加了刮板输送机刮板连、刮板和中部槽的磨损,减少了使用寿命。根据刮板输送机的水平弯曲移动姿态建立了刮板输送机弯曲段矩形计算模型,利用数学坐标系和三角函数的计算方法,推导和建立了刮板输送机弯曲段数学计算模型和数学验证模型,并对煤矿现有部分型号的刮板输送机进行了数学模型理论计算和验证。该数学计算模型在冀中能源郭二庄煤矿2204综采工作面得到了实际应用,经应用对比,综采工作面按照新的计算模型确定弯曲段长度为6节中部槽移动后,与原先采用的弯曲段长度10节相比减少了4节,弯曲段长度由原来的15 m减少到9 m。在工作面采煤机、刮板输送机、液压支架三机协同运行以及刮板输送机装煤效率和煤壁防止片帮等方面均取得了良好的效果。

     

    Abstract: Aiming at the practical problems such as long bending section and poor loading effect of scraper conveyor in the course of lateral bending and moving of scraper conveyor in a fully mechanized mining face in Guoerzhuang Coal Mine and Gequan Coal Mine of Jizhong Energy Group, and according to the actual situation and law of the transverse bending movement and the longitudinal transportation of the scraper con-veyor in a fully mechanized mining face, by establishing the transverse bending step-by-step movement model of the scraper conveyor, the forming process and mechanism of the bending section of the scraper conveyor during the transverse sectional movement are analyzed and studied, and the transverse bending movement laws of the scraper conveyor are revealed.It is found that when the bending section of scraper conveyor is too long (e.g.the bending movement of 10 chutes according to the commonly used length of the bending section), the horizontal opening angle between chutes is inconsistent, resulting in the unequal bending radius of the bending section, which easily causes the unstable operation load of scraper conveyor, the unbalanced force on the scraper chain in the chute, and the increase of friction and collision force, and so on.This increases the abrasion of the scraper connection, the scraper and the chute of scraper conveyor, and decreases their service life.According to the horizontal bending movement attitude of scraper conveyor, the rectangular calculation model of the bending section of scraper conveyor is established.The mathematical calculation model and mathematical verification model of the bending section of scraper conveyor are deduced and established by using the mathematical coordinate system and the calculation method of trigonometric function.The theoretical calculation and verification of the mathematical model of some existing models of scraper conveyor in coal mine are carried out.The mathematical calculation model has been applied at the 2204 fully mechanized mining face of Guoerzhuang Coal Mine, Jizhong Energy.By comparing with the new calculation model, the length of the bending section is determined to be 6 chutes.Compared with the original 10 chutes, the length of the bending section is reduced by 4 chutes, and the length of the bending section is reduced from 15 meters to 9 meters.The model achieves some good results in the coordinated operation of shearer, scraper conveyor and hydraulic support, coal loading efficiency of scraper conveyor and prevention of coal wall spalling.

     

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