曹现刚, 吴旭东, 王鹏, 李莹, 刘思颖, 张国祯, 夏护国. 面向煤矸分拣机器人的多机械臂协同策略[J]. 煤炭学报, 2019, 44(S2): 763-774. DOI: 10.13225/j.cnki.jccs.2019.0734
引用本文: 曹现刚, 吴旭东, 王鹏, 李莹, 刘思颖, 张国祯, 夏护国. 面向煤矸分拣机器人的多机械臂协同策略[J]. 煤炭学报, 2019, 44(S2): 763-774. DOI: 10.13225/j.cnki.jccs.2019.0734
CAO Xiangang, WU Xudong, WANG Peng, LI Ying, LIU Siying, ZHANG Guozhen, XIA Huguo. Collaborative strategy of multi-manipulator for coal-gangue sorting robot[J]. Journal of China Coal Society, 2019, 44(S2): 763-774. DOI: 10.13225/j.cnki.jccs.2019.0734
Citation: CAO Xiangang, WU Xudong, WANG Peng, LI Ying, LIU Siying, ZHANG Guozhen, XIA Huguo. Collaborative strategy of multi-manipulator for coal-gangue sorting robot[J]. Journal of China Coal Society, 2019, 44(S2): 763-774. DOI: 10.13225/j.cnki.jccs.2019.0734

面向煤矸分拣机器人的多机械臂协同策略

Collaborative strategy of multi-manipulator for coal-gangue sorting robot

  • 摘要: 针对煤矸分拣机器人对带式输送机上的随机矸石分拣过程中存在无策略规划而导致的低拣矸率、低利用率的问题,依据现代排序理论、机器人技术和多目标规划方法,构建随机矸石流下的多动态目标多机械臂协同分拣策略的数学模型。根据D-H机器人表示法,结合多机械臂模块、带式输送机的几何参数和视觉识别模块的相机参数,分别构建矸石图像相对世界坐标系、末端执行器相对世界坐标系的坐标转换关系。考虑多机械臂在矸石流运动过程中存在的静止时间,提出双直角坐标机器人的预反馈、自反馈和协作反馈机制,实现多机械臂协同分拣过程中分拣区余量值的递增趋势。根据机械臂和带式输送机的性能参数,构建多机械臂协同分拣策略的数学模型,实现多动态目标矸石的准确、高效分拣。基于策略求解结果,改变矸石模型,总结多机械臂协同分拣多动态目标矸石分拣率的影响因素。根据仿真实验结果,修正煤矸分拣机器人实验平台的相关参数,通过对比分析多组矸石流的抓取实验结果,带式输送机上的矸石分拣率满足应用要求,机械臂总反馈行程与其分拣个数呈反比。研究结果表明,煤矸分拣机器人的多机械臂协同策略对带式输送机上多动态目标矸石具有较好的近似解。

     

    Abstract: In order to solve the problems of low gangue picking rate and low utilization rate caused by no strategic planning in the process of sorting random gangue on belt conveyor by coal and gangue sorting robot, the mathematical model of multi-dynamic and multi-manipulator cooperative sorting strategy under random gangue flow is constructed according to modern sorting theory, robot technology and multi-objective planning method.According to the representation of D-H robot, combining with geometric parameters of multi-manipulator module and belt conveyor and camera parameters of visual identification module, the coordinate transformation relationship between the gangue image and the world coordinate system and the end effector relative to the world coordinate system is established respectively.Considering the static time of multi-manipulator in the process of gangue flow movement, in this paper, the pre-feedback, self-feedback and cooperative feedback mechanism of the double rectangular coordinate robot are proposed to realize the increasing trend of the residual value of the sorting area in the collaborative sorting process of the multi-mechanical arm.According to the performance parameters of manipulator and belt conveyor, the mathematical model of multi-manipulator cooperative sorting strategy is constructed to realize the accurate and efficient sorting of multi-dynamic target gangue.Based on the strategy solution results, the gangue model is changed, and the influencing factors of multi-manipulator cooperative sorting multi-dynamic target gangue sorting rate are summarized.According to the simulation experiment result, the relevant parameters of the experimental platform of coal and gangue sorting robot are modified, Through the comparative analysis of the results of the capture experiments of multiple groups of gangue flow, in the belt conveyor, the stone sorting rate meets the application requirements, and the total feedback stroke of the mechanical arm is inversely proportional to the number of the sorting.

     

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