陈志才, 唐治, 徐兴强, 王洪英, 舒文利, 张骁. 自移式柔性掩护液压支架的设计及应用[J]. 煤炭学报, 2019, 44(S2): 724-730. DOI: 10.13225/j.cnki.jccs.2019.0917
引用本文: 陈志才, 唐治, 徐兴强, 王洪英, 舒文利, 张骁. 自移式柔性掩护液压支架的设计及应用[J]. 煤炭学报, 2019, 44(S2): 724-730. DOI: 10.13225/j.cnki.jccs.2019.0917
CHEN Zhicai, TANG Zhi, XU Xingqiang, WANG Hongying, SHU Wenli, ZHANG Xiao. Design and application of self-moving flexible shield hydraulic support[J]. Journal of China Coal Society, 2019, 44(S2): 724-730. DOI: 10.13225/j.cnki.jccs.2019.0917
Citation: CHEN Zhicai, TANG Zhi, XU Xingqiang, WANG Hongying, SHU Wenli, ZHANG Xiao. Design and application of self-moving flexible shield hydraulic support[J]. Journal of China Coal Society, 2019, 44(S2): 724-730. DOI: 10.13225/j.cnki.jccs.2019.0917

自移式柔性掩护液压支架的设计及应用

Design and application of self-moving flexible shield hydraulic support

  • 摘要: 为保障急倾斜煤层开采的安全支护,提高急倾斜煤层采出率、降低工作强度。首先,根据急倾斜煤层开采支护实际需求确定支架需要具有的性能:支架可在某个方向上自由活动,但在其他方向上可以控制支架位移量; 支架下方操作空间实现全封闭,不漏矸; 支架的移动行走方式主要依靠支架上方采空区矸石的推挤和支架自身重力实现自动移架。其次,确定支架适用条件:煤层倾角大于25°的倾斜、急倾斜及有倒转的工作面; 煤层厚度变化大的煤层; 采用倾斜或伪倾斜壁式俯斜开采布置的工作面; 顶板破碎煤层。最后,根据支架性能和适用条件,设计了1种具有无动力、体积小、重量轻、移动灵活、适应性强等特点的自移式柔性掩护液压支架。支架由导向梁、主梁或顶梁、掩护梁或背梁、摆梁或尾梁组成,各部分之间呈一定固定或可调夹角,相邻支架由连接装置连接。支架受到的力主要为采空区垮落矸石重力分力,在由底板自承、顶板自承、采空矸石、煤壁支撑及支架联合支撑所构筑的支护体系中,支架只起到辅助支撑作用。这有效降低了支架横截面所需刚性强度,从而减轻支架重量,降低支架成本和工人劳动强度。支架在土耳其、越南和中国等国家37个工作面使用,取得了较好效果,支架为急倾斜煤层开采提供了1种新的安全支护方式。

     

    Abstract: In order to ensure the safe support of steeply inclined coal seam roof, improve the recovery rate of steeply inclined coal seams and reduce the working intensity, a new self-moving flexible shield hydraulic support has been developed.Firstly, according to the actual needs of the steeply inclined coal seam mining support, the performance of the bracket needs was determined:the bracket can move freely in a certain direction, but the displacement of the bracket can be controlled in other directions; the operating space under the bracket is completely closed and does not leak; and the moving walking mode of the bracket mainly relies on the pushing of the meteorite in the goaf above the bracket and the self-gravity of the bracket to realize the automatic moving.Thereafter, the applicable conditions of the bracket were determined:the inclined, steeply inclined and reversed working face with a coal seam inclination angle greater than 25°; the coal seam with a large change in the thickness of the coal seam; the working surface arranged by the inclined or pseudo-sloping wall type oblique mining; and the roof is broken with the coal seam.Finally, according to the performance and applicable conditions of the support, a self-moving flexible shield hydraulic support with no power, small size, light weight, flexible movement and strong adaptability was designed.The bracket consists of three to four parts:guide beam, main beam or top beam, shield beam or back beam, pendulum beam or tail beam.Each part has a fixed or adjustable angle.The adjacent bracket is connected by three to five connecting devices.The force received by the bracket is mainly the gravitational force of the meteorite in the goaf.At the same time, in the supporting system constructed by the self-supporting of the bottom plate, the self-supporting of the roof, the gauge of the goaf, the support of the coal wall and the support of the bracket, the support only plays a auxiliary supporting role.This effectively reduces the rigidity required for the cross-section of the stent, thereby reducing the weight of the stent, reducing the cost of the stent and the labor intensity of the worker.The brackets have been used in 37 working faces in countries such as Turkey, Vietnam and China, and have achieved good results.The brackets provide a new way of safe support for steeply inclined coal seam mining.

     

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