于清航, 徐振刚, 王永刚, 姜思源. 基于反应动力学的烟气脱硫反应器数值模拟[J]. 煤炭学报, 2020, 45(S1): 481-489. DOI: 10.13225/j.cnki.jccs.2019.1133
引用本文: 于清航, 徐振刚, 王永刚, 姜思源. 基于反应动力学的烟气脱硫反应器数值模拟[J]. 煤炭学报, 2020, 45(S1): 481-489. DOI: 10.13225/j.cnki.jccs.2019.1133
YU Qinghang, XU Zhengang, WANG Yonggang, JIANG Siyuan. Numerical simulation of flue gas desulfurization reactor based on reaction kinetics[J]. Journal of China Coal Society, 2020, 45(S1): 481-489. DOI: 10.13225/j.cnki.jccs.2019.1133
Citation: YU Qinghang, XU Zhengang, WANG Yonggang, JIANG Siyuan. Numerical simulation of flue gas desulfurization reactor based on reaction kinetics[J]. Journal of China Coal Society, 2020, 45(S1): 481-489. DOI: 10.13225/j.cnki.jccs.2019.1133

基于反应动力学的烟气脱硫反应器数值模拟

Numerical simulation of flue gas desulfurization reactor based on reaction kinetics

  • 摘要: 为优化高倍率灰钙循环烟气脱硫反应器流场分布,及探寻重要参数对脱硫效率的影响规律,选用合理的CFD数值模拟计算方案,并结合动力学台架实验数据及计算拟合所得到的脱硫反应动力学模型,对额定处理量40 000 m3/h脱硫反应器内的流场和脱硫反应过程进行模拟。首先,针对原设计反应器模拟结果出现流场分布不均现象,提出优化方案,并对比了优化前后反应器内速度场、湍流强度场、静压场等的分布情况;然后,通过热态数值模拟,综合考察了近绝热饱和温差(AAST)、增湿水量以及固气比3个主要工艺参数对脱硫效率的影响,并将模拟结果与试验结果进行对比验证。结果表明:进料不均匀造成颗粒分布不均是流场的主要问题,针对该问题提出在反应器中增加导流叶片的优化方案,通过延长转向流场、强化湍流使流场更加均匀,增强了流动稳定性;AAST对脱硫效率影响明显,脱硫效率随AAST的减小而增大,AAST增加15℃,脱硫效率随之可降低33.5%,最佳AAST为15℃左右;增湿水量也是影响脱硫效率的主要参数之一,脱硫效率随增湿水量增加而升高,增湿水量达到1 000 kg/h前,脱硫效率增速较快,增湿水量在1 000 ~1 300 kg/h时,脱硫效率增速有所减缓,在增湿水量升至1 300 kg/h时,实测脱硫效率达到最大值93%左右;脱硫效率随固气比的增加而增加,最多可使脱硫效率提高25%左右;另外,模拟与实测值拟合度较高。

     

    Abstract: In order to optimize the flow field distribution of active calcium circulating flue gas desulfurizationreactor,and to explore the influence of important parameters on the desulfurization efficiency,a reasonable CFD numerical simulation calculation scheme was selected,combined with dynamic bench experimental data and calculation fitting.The obtained kinetic model of the desulfurization reaction simulates the flow field and desulfurization reaction process in the desulfurization reactor with a rated treatment capacity of 40 000 m3/h. Firstly,the uneven distribution of the flow field appears in the simulation result of the original design reactor,and an optimization scheme is proposed. The distribution of velocity field,turbulence intensity field and static pressure field in the reactor before and after optimization was compared. Then through the numerical simulation of thermal state,the effects of three main process parameters of near adiabatic saturation temperature difference (AAST),humidi-fication water volume and solid-gas ratio on desulfurization efficiency were comprehensively investigated,and the simulation results were compared with the test results. The results show that the uneven distribution of particles caused by non-uniform feed is the main problem of the flow field. An optimization scheme for adding guide vanes in the reactor is proposed for solving the problem. By extending the turning flow field and enhancing turbulence,the flow field has been more uniformed and enhanced flow stability. AAST has an obvious influence on the desulfurization efficiency,the desulfurization efficiency increases with the decrease of AAST,the AAST increases by 15℃,and the desulfurization efficiency can be reduced by 33.5%,the optimal ASST is about 15℃; The humidification is also one of the main parameters affecting the desulfurization efficiency,the desulfurization efficiency increases with the increase of humidification water volume. Before the humidification water reaches 1 000 kg/h,the desulfurization efficiency increases rapidly,and the humidification water volume is 1 000~1 300 kg/h,the desulfurization efficiency growth rate is slowed down. When the humidification water volume rises to 1 300 kg/h,the measured desulfurization efficiency reaches a maximum of about 93%. The desulfurization efficiency increases with the increase of the solid-gas ratio,and the maximum desulfurization efficiency can be achieved about 25%. In addition,there is a good degree of fitting between the calculated result and measured result.

     

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